Table of Contents
Advertisement
Quick Links
Model 8630
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2021 Stellar Industries, Inc.
PN 118498
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for stellar labs 8630
Summary of Contents for stellar labs 8630
- Page 1 Model 8630 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 M O D EL N O . S E R I A L N O. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 8630 Telescopic Crane Owner’s Manual ®...
-
Page 3: Table Of Contents
Main Cylinder Assembly - PN 114688 ....................27 Extension Cylinder Assembly - PN 103416 ..................28 Snatch Block Assembly - PN 56266 ..................... 29 Chapter 4 - Replacement Parts ......................31 Stellar 8630 Telescopic Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
Stowed Height (Crane Only): 38.6” (98 cm) Required Mounting Space: 20” x 21” (50.8 cm x 53.3 cm) Approximate Crane Weight: 8630 HSS Standard: 1735 lbs (787 kg) Controls: Radio control standard for all functions. Wire Rope: 3/8” (0.95 cm)6X31 IWRC-DGXIP X 120’ (36.58 m) Boom Elevation: -10º... -
Page 6: Capacity Chart - Decal Pn 118550
Capacity Chart - Decal PN 118550 Page 2 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 7: Dimensional Drawing 1
Dimensional Drawing 1 6'-2" 1.87m 4'-8" 1.43m 3'-3" 31'-6" 0.99m 9.60m 23'-4" 7.10m 15'-1" 4.60m 13'-0" 3.96m 21'-4" 6.50m 29'-8" 9.04m Stellar 8630 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Dimensional Drawing 2
Dimensional Drawing 2 43in 1.1m 21.75in 0.55m 38.60in 0.98m 19.25in 19.60in 12.50in 0.49m 0.50m 0.32m 43.50in 1.10m 13'-0" 3.96m 14'-10" 4.51m Page 4 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 8630 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. -
Page 10: Torque Data Chart
0.8750 1.000 1 1/8-7 1.1250 1290 1167 1 1/4-7 1.2500 1120 1815 1360 1646 1 3/8-6 1.3750 1470 1100 2380 1780 2158 1 1/2-6 1.500 1950 1460 3160 2370 2865 Page 6 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 11: Installation Overview
Installation Overview 1. Determine that the mounting location for the 8630 is at least 18” x 20” (45.7 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 12: Cdt Control Kit - Pn 118531
RECEIVER G6RC 2.4GHZ 14P (PART OF 1) RADIO CTRL ASM 4 FCTN CDT G6 PG #1 / BLK SUPPLY (-) #2 / RED SUPPLY (+) 12V/24V #3 / GRN ALARM DISABLE GND INPUT OPTION OUTPUT Page 8 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 13: Cdtpro Control Kit - Pn 118530
RECEIVER G6RC 2.4GHZ 14P (PART OF 1) RADIO CTRL ASM 4 FCTN CDT PLUS G6RC PG #1 / BLK SUPPLY (-) #2 / RED SUPPLY (+) 12V/24V #3 / GRN ALARM DISABLE GND INPUT OPTION OUTPUT Stellar 8630 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Page 10 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 15: Hydraulic Kit - Pn 107780
NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES HARDWARE KIT: 118872 PN 107780 Stellar 8630 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Valve Bank - Pn 44530
VALVE SOLND 3 POS 4 WAY OPEN G04591 25 FT LBS 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS NOTE: PN's 24960 & 25371 DO NOT INCLUDE COIL PN 44532 Page 12 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 17: Hydraulic Installation
4. Fill system with hydraulic oil (See Stellar ® 1/2” Line 1/4” Line Lubrication Recommendations for fluid details). (Blue) 3/8” Line Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Stellar 8630 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Winch Case Drain Installation
Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2. Fig.1 Fig. 2 3/8” Line 1/2” Line 1/4” Line Page 14 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 19: Hydraulic System
Hydraulic System Stellar 8630 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Face Seal/O-Ring Size Chart
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Page 16 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 21: Stability Procedure
The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Stellar 8630 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Crane Load Level Indicator
This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Page 18 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 23: Decal Placement - Pn 118504
* For CDT™ equipped cranes, use PN 122919. For CDTpro™ equipped cranes, use PN 122920. ** For CDTpro™ equipped cranes, use PN 11848. For CDTboost™ equipped cranes, use PN 11873. For CDTnonboost™ equipped cranes, use PN 118574. *** Not shown. Stellar 8630 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Chapter 3 - Assembly Drawings
53495 CAP SCR 0.50-13X2.00 SH 11542 STOP 6620 400 SLIDE 104018 HARDWARE KIT BASE ASM 30IN GREASE LINE 21151 GASKET MOTOR 008-10056-1 NOTE: ITEM 1 INCLUDES GUARD & GUARD FASTENERS Page 20 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 25: Gear Bearing - Pn 47869
CAP SCR 1.00-8 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 55827 WORM PERFECTION 66/76 BEARING AND SEAL KIT 66/76 PERFECTION 55829 CAST 20445 TRIM EDGE 0.06X0.56 AL 0.63 BULB 42" Stellar 8630 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Mast Assembly - Pn 106541
NUT #10-24 HH NYLOC D0894 CAP SCR #10-24X0.75 BTNHD SS D0529 CAP SCR 0.25-20X1.50 BTNHD SS 0333 NUT 0.25-20 HHGR5 NYLOC 85930 STRAP VALVE RETAINING 0340 WASHER 0.25 USS FLAT Page 22 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 27: Winch - Pn 107774
106856 SEAL KIT WINCH ROTZLER TI2 106857 SEAL KIT BRAKE ROTZLER TI2 106858 O-RING MOTOR ROTZLER TI2 WHEN REPLACING MOTOR, ALSO REPLACE O-RING 106858 COUNTERBALANCE VALVE TORQUE SPEC: 30-35 FT-LB Stellar 8630 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Main Boom Assembly - Pn 118509
PLATE ROPE GUIDE 76 HSS SLOT BLACK 10172 CAP SCR 0.50-13X1.00 HHGR8 0479 CAP SCR 0.25-20X0.75 HHGR5 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0521 WASHER 0.25 LOCK 9843 CAP SCR 0.38-16X0.75 HHGR8 Page 24 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 29: Extension Boom Assembly - Pn 106804
Extension Boom Assembly - PN 106804 2" LONG PIECE OF TAPE Stellar 8630 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Extension Boom Material List - Pn 106804
PLATE WEAR PAD GUIDE 76 HSS 1ST FRONT 106862 WEAR PAD 2ND EXT TOP 76 HSS 107029 WEAR PAD 0.19X1.50 ROUND D0896 CAP SCR #10-24X0.75 FHSH SS 26034 NUT #10-24 HH NYLOC HARDWARE KITS: 118869 118870 Page 26 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 31: Main Cylinder Assembly - Pn 114688
MANIFOLD SINGLE LA C’BAL W/PRV 33743 FTG 6-6 FFSS-MORB STRAIGHT 3861 FTG 6-6 MAORB-FORB 90 15111 FTG 6-4 MORB-FORB STRAIGHT REDUCER 108268 TRANSDUCER PRESSURE 0-5000PSI #4 SAE DT HARDWARE KIT: 98191 Stellar 8630 Telescopic Crane Owner’s Manual | Page 27 ®... -
Page 32: Extension Cylinder Assembly - Pn 103416
HOSE CLAMP #36 WRM GEAR 0481 CAP SCR 0.25-20X2.00 HHGR5 106830 MANIFOLD ASM 76 HSS EXT CBBD-LJN-XVN CUSTOM 4543 CAP SCR 0.75-10X2.00 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 HARDWARE KIT: 118871 Page 28 | Stellar 8630 Telescopic Crane Owner’s Manual ®... -
Page 33: Snatch Block Assembly - Pn 56266
CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 0867 MACHY WASHER 1.00ID 14GA 25831 HOOK 5 TON SWIVEL CROSBY 1028623 13436 PIN .38X4.00 QUICK RELEASE Stellar 8630 Telescopic Crane Owner’s Manual | Page 29 ®... - Page 34 This page intentionally left blank. Page 30 | Stellar 8630 Telescopic Crane Owner’s Manual ®...
-
Page 35: Chapter 4 - Replacement Parts
Hitch Pin 1.00 Fork 13436 Quick Release Pin .38 x 4.00 35105 Limit Switch 72601 Cord Reel 25831 Hook 111286 Winch Motor 106858 Winch Motor Seal Kit 106856 Winch Seal Kit Stellar 8630 Telescopic Crane Owner’s Manual | Page 31 ®... - Page 36 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
Need help?
Do you have a question about the 8630 and is the answer not in the manual?
Questions and answers