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stellar labs 7630 Owner's Manual

Cdt equipped, telescopic crane
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Model 7630
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
®
TM
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2014 Stellar Industries, Inc.
Last Revision: 12/18/14

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  • Page 1 Model 7630 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts ® Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
  • Page 2 Model 7630 Manual Revisions Date of Revsion Section Revised Description of Revision Page ii | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 3: Table Of Contents

    Main Cylinder Assembly - PN 72756 ..........23 Extension Cylinder Assembly - PN 72463 ......... 24 Cable & Hook Assembly - PN 56266 ..........25 CDT™ Radio Transmitter Assembly - PN 56647 ....... 26 Stellar 7630 Telescopic Crane Owner’s Manual | Page iii ®...

  • Page 4: Introduction

    For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 5: Chapter 1 - Specifications

    PTO & Pump: 8 gpm @ 3,000 psi (30.3 lpm @ 207 bar) *Crane rating in Boost Mode. Normal crane rating is 38,000 ft-lbs (5.25 TM). **Maximum capacities in Boost Mode. Stellar 7630 Telescopic Crane Owner’s Manual | Page 1 ®...

  • Page 6: Capacity Chart - Decal Pn 71794

    8.5 m 1310 kg 1515 lbs 1780 lbs 690 kg 810 kg 1285 lbs 580 kg 0’ 13’4” 21’8” 30’ 4.06 m 6.60 m 9.14 m PN 71794 - Rev A Page 2 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 7: Dimensional Drawing 1

    Specifications Sheet Page: 3 of 4 Dimensional Drawing 1 6'4" 1.93m 4'10" 1.47m 3'5" 1.04m 31'10" 9.70m 23'8" 7.21m 15'5" 4.70m 1'10" 1'1" 0.55m 0.33m 13'3" 4.04m 21'7" 6.58m 29'11" 9.12m Stellar 7630 Telescopic Crane Owner’s Manual | Page 3 ®...

  • Page 8: Dimensional Drawing 2

    Specifications Sheet Page: 4 of 4 Dimensional Drawing 2 41.50in 1.05m 22.57in 0.57m 38.57in 0.98m 19.97in 0.51m 12.18in 0.31m 49.69in 1.26m 13'-3" [ 4.03 m ] 14'-11" [ 4.54 m ] Page 4 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 9: Chapter 2 - Installation

    Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 7630 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.

  • Page 10: Torque Data Chart

    “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 11: Installation Overview

    Installation Overview 1. Determine that the mounting location for the 7630 is at least 18” x 20” (45.7 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.
  • Page 12 EXTENSION EXTENSION EXTEND RETRACT WINCH WINCH DOWN MAIN MAIN DOWN PROPORTIONAL VALVE Page 8 | Stellar 7630 Telescopic Crane Owner’s Manual ®...
  • Page 13 EXTENSION EXTENSION EXTEND RETRACT WINCH WINCH DOWN MAIN MAIN DOWN PROPORTIONAL VALVE Stellar 7630 Telescopic Crane Owner’s Manual | Page 9 ®...

  • Page 14: Hydraulic Kit - Pn 72758

    Hydraulic Kit - PN 72758 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 72758 Page 10 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 15: Valve Bank - Pn 52265

    25371 VALVE SOLND 3 POS 4 WAY TAND G04571 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H NOTE: PN's 24960 & 25371 DO NOT INCLUDE COIL PN 44532 HYDRAULIC SCHEMATIC Stellar 7630 Telescopic Crane Owner’s Manual | Page 11 ®...

  • Page 16: Hydraulic Installation

    4. Fill system with hydraulic oil (See Stellar® Lubrication Recommendations for fluid details). (Blue) Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Page 12 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 17: Winch Case Drain Installation

    Route the winch case drain hose directly to the reservoir. Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2. Fig.1 Fig. 2 Stellar 7630 Telescopic Crane Owner’s Manual | Page 13 ®...

  • Page 18: Hydraulic System

    Hydraulic System Page 14 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 19: Face Seal/O-Ring Size Chart

    Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 7630 Telescopic Crane Owner’s Manual | Page 15 ®...

  • Page 20: Stability Procedure

    Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Page 16 | Stellar 7630 Telescopic Crane Owner’s Manual ®...
  • Page 21 6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package. Stellar 7630 Telescopic Crane Owner’s Manual | Page 17 ®...

  • Page 22: Decal Placement - Pn 71792

    Suggested: Rear body/tailgate 27** C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body For CDT™ equipped cranes, use PN 54588. For CDTplus™ equipped cranes, use PN 71895. ** Not shown. Page 18 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 23: Chapter 3 - Assembly Drawings

    MOTOR HYD ROSS MK080613AAAB D1345 FTG CPRSN 0.12NPT/0.25 TUBE D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD NOTE: ITEMS 1 INCLUDE GUARD & GUARD FASTENERS Stellar 7630 Telescopic Crane Owner’s Manual | Page 19 ®...
  • Page 24 44551PC GUARD TTB 6620 CRANE LZR 13959 CAP SCR 1.00-8 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 55827 WORM PERFECTION 66/76 BEARING AND SEAL KIT 66/76 PERFECTION 55829 CAST Page 20 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 25: Mast Assembly - Pn 72793

    BUSHING COMPOSITE 2.00X0.75 52490 CAP SCR 6MMX30MM HH 8.8(GR5) C5946 HOSE CLAMP #8 RUBBER COATED 0481 CAP SCR 0.25-20X2.00 HHGR5 0340 WASHER 0.25 USS FLAT ZINC RADIO RECEIVER RUBBER MOUNT 64977 Stellar 7630 Telescopic Crane Owner’s Manual | Page 21 ®...
  • Page 26 PN 63517 23454 WIRE ROPE 3/8 6X31 IWRC-DGXIP 120FT 71907 SEAL KIT ROTZLER WINCH MOTOR 23CC/31CC SEAL & HARDWAREKIT WINCH MOTOR COVER 72680 ROTZLER TH2 71905 MOTOR WINCH 3750 ROTZLER M.TH2.CC.23 Page 22 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

  • Page 27: Main Boom Assembly - Pn 72794

    WEAR PAD 1.12X2.00 RND NYLATRON 0425 MACHY WASHER 1.25ID 10GA 72601 CORD REEL ASM 30 FT CRANE 71461 CYLINDER ASM 4.50X22.50 18618 SCREW #6-32X1.00 PHMS PH 18765 WASHER #6 SAE FLAT ZINC Stellar 7630 Telescopic Crane Owner’s Manual | Page 23 ®...

  • Page 28: Extension Boom Assembly - Pn 71599

    EXT BOOM 1ST 7630 IMPROVED 9991 WEAR PAD 0.19X2.50 RND NYLATRON 27719 SPACER BOOM TIP 6620 UHMW 71782 EXT BOOM 2ND 7630 FS/CRADLE A2B 13339 SHEAVE 7621 8.00 DIA .38R/1.88THK 9363 WEAR PAD 1.12X2.00 RND NYLATRON 71459 PLATE SHEAVE MOUNTING FS/CRADLE 12630...

  • Page 29: Main Cylinder Assembly - Pn 72756

    TUBE ASM 0.38 X 16.72 12630 MAIN CYL 13080 MANIFOLD SINGLE T11A 3500 PSI 33743 FTG 6-6 FFSS-MORB STRAIGHT 3861 FTG 6-6 MAORB-FORB 90 15111 FTG 6-4 MORB-FORB STRAIGHT REDUCER 28485 TRANSDUCER PRESSURE 5000 PSI Stellar 7630 Telescopic Crane Owner’s Manual | Page 25 ®...

  • Page 30: Extension Cylinder Assembly - Pn 72463

    SERIAL TAG LOCATION SEAL KITS: UPPER CYLINDER - 54778 LOWER CYLINDER - 20310 PN 72463 72464 CYLINDER EXT 7630 2 STAGE 2.0/2.0 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 14601 CAP SCR 0.38-16X2.25 SH ZC 11882 CAP SCR 0.38-16X1.75 SH ZC 71456 TUBE ASM 0.38 X 120.00 EXT CYL 12630...

  • Page 31: Cable & Hook Assembly - Pn 56266

    CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 0867 MACHY WASHER 1.00ID 14GA 25831 HOOK 5 TON SWIVEL CROSBY 1028623 13436 PIN .38X4.00 QUICK RELEASE Stellar 7630 Telescopic Crane Owner’s Manual | Page 27 ®...

  • Page 32: Cdt™ Radio Transmitter Assembly - Pn 56647

    CONTROL HANDLE FACE PLT W/LABEL 6 FCTN CDT 35447 CONTROL HANDLE GRIP W/TRIGGER HT H2 24958 RUBBER BOOT TRIGGER GUARD HET 22600 SWITCH TOGGLE HET RADIO 63019300 35441 BATTERY TUBE AA HETRONIC RADIO Page 28 | Stellar 7630 Telescopic Crane Owner’s Manual ®...
  • Page 33 Stellar 7630 Telescopic Crane Owner’s Manual | Page 29 ®...
  • Page 34 A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED HEREIN. STELLAR INDUSTRIES, INC. IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Revision Date: February 2010 Document Number: 37040 Page 30 | Stellar 7630 Telescopic Crane Owner’s Manual ®...

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