stellar labs 7630 Owner's Manual
Cdt plus equipped, telescopic crane
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- Owner's manual (57 pages) ,
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Model 7630
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
®
TM
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2018 Stellar Industries, Inc.
PN 90387
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Table of Contents
Related Manuals for stellar labs 7630
Summary of Contents for stellar labs 7630
- Page 1 Model 7630 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts ® Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 M O D EL N O . S E R I A L N O. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 7630 Telescopic Crane Owner’s Manual ®...
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Page 3: Table Of Contents
Extension Boom Assembly - PN 75102 .............24 Main Cylinder Assembly - PN 71461 ..............25 Extension Cylinder Assembly - PN 72463 ............26 Snatch Block Assembly - PN 56266 ..............27 Chapter 4 - Replacement Parts ................29 Stellar 7630 Telescopic Crane Owner’s Manual | Page iii ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
PTO & Pump: 8 gpm @ 3,000 psi (30.3 lpm @ 207 bar) *Crane rating in Boost Mode. Normal crane rating is 38,000 ft-lbs (5.25 TM). **Maximum capacities in Boost Mode. Stellar 7630 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Capacity Chart - Decal Pn 71794
8.5 m 1310 kg 1515 lbs 1780 lbs 690 kg 810 kg 1285 lbs 580 kg 0’ 13’4” 21’8” 30’ 4.06 m 6.60 m 9.14 m PN 71794 - Rev A Page 2 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 7: Dimensional Drawing 1
Specifications Sheet Page: 3 of 4 Dimensional Drawing 1 6'4" 1.93m 4'10" 1.47m 3'5" 1.04m 31'10" 9.70m 23'8" 7.21m 15'5" 4.70m 1'10" 1'1" 0.55m 0.33m 13'3" 4.04m 21'7" 6.58m 29'11" 9.12m Stellar 7630 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Dimensional Drawing 2
Specifications Sheet Page: 4 of 4 Dimensional Drawing 2 41.50in 1.05m 22.57in 0.57m 38.57in 0.98m 19.97in 0.51m 12.18in 0.31m 49.69in 1.26m 13'-3" [ 4.03 m ] 14'-11" [ 4.54 m ] Page 4 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 7630 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 11: Installation Overview
Installation Overview 1. Determine that the mounting location for the 7630 is at least 18” x 20” (45.7 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 12: Control Kit - Pn 75063
EXTEND RETRACT WINCH WINCH DOWN MAIN MAIN DOWN PROPORTIONAL VALVE Page 8 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 13: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Stellar 7630 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Hydraulic Kit - Pn 72758
Hydraulic Kit - PN 72758 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 72758 Page 10 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 15: Valve Bank - Pn 52265
25371 VALVE SOLND 3 POS 4 WAY TAND G04571 25 FT LBS 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS NOTE: PN's 24960 & 25371 DO NOT INCLUDE COIL PN 44532 Stellar 7630 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Hydraulic Installation
4. Fill system with hydraulic oil (See Stellar® Lubrication Recommendations for fluid details). (Blue) Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Page 12 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 17: Winch Case Drain Installation
Route the winch case drain hose directly to the reservoir. Connect the second end of the winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2. Fig.1 Fig. 2 Stellar 7630 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Hydraulic System
Hydraulic System Page 14 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 19: Face Seal/O-Ring Size Chart
Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 7630 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Stability Procedure
Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Page 16 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 21: Crane Load Level Indicator
This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Stellar 7630 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Decal Placement - Pn 71792
16** C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body 17 D1196 DECAL ANGLE INDICATOR CS Main Boom 18 D1197 DECAL ANGLE INDICATOR SS Main Boom 7630 DECAL PACKAGE - 90476 ITEM DESCRIPTION LOCATION 38472 DECAL SNATCH BLOCK 5 TON Snatch Block... -
Page 23: Chapter 3 - Assembly Drawings
D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD NOTE: ITEM 1 INCLUDE GUARD & GUARD FASTENERS Stellar 7630 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Gear Bearing - Pn 47869
CAP SCR 1.00-8 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 55827 WORM PERFECTION 66/76 BEARING AND SEAL KIT 66/76 PERFECTION 55829 CAST 20445 TRIM EDGE 0.06X0.56 AL 0.63 BULB 42" Page 20 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 25: Mast Assembly - Pn 71597
CAP SCR 0.25-20X2.25 BTNHD SS 0333 NUT 0.25-20 HHGR5 NYLOC 0340 WASHER 0.25 USS FLAT ZINC C5946 HOSE CLAMP #8 RUBBER COATED 0481 CAP SCR 0.25-20X2.00 HHGR5 0533 RADIO RECEIVER RUBBER MOUNT 64977 Stellar 7630 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Winch - Pn 63517
PN 63517 23454 WIRE ROPE 3/8 6X31 IWRC-DGXIP 120FT 71907 SEAL KIT ROTZLER WINCH MOTOR 23CC/31CC SEAL & HARDWAREKIT WINCH MOTOR COVER 72680 ROTZLER TH2 71905 MOTOR WINCH 3750 ROTZLER M.TH2.CC.23 Page 22 | Stellar 7630 Telescopic Crane Owner’s Manual ®... -
Page 27: Main Boom Assembly - Pn 71598
0333 NUT 0.25-20 HHGR5 NYLOC 4381 BUSHING BPC32DXR32 2.00X2.00 0340 WASHER 0.25 USS FLAT 0478 CAP SCR 0.25-20X0.50 HHGR5 0480 CAP SCR 0.25-20X1.00 HHGR5 WASHER 0.50 SAE FLAT YELLOW D0790 Stellar 7630 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Extension Boom Assembly - Pn 75102
EXT BOOM 1ST 7630 IMPROVED 9991 WEAR PAD 0.19X2.50 RND NYLATRON 27719 SPACER BOOM TIP 6620 UHMW 71782 EXT BOOM 2ND 7630 FS/CRADLE A2B 13339 SHEAVE 7621 8.00 DIA .38R/1.88THK 9363 WEAR PAD 1.12X2.00 RND NYLATRON 71459 PLATE SHEAVE MOUNTING FS/CRADLE 12630... -
Page 29: Main Cylinder Assembly - Pn 71461
TUBE ASM 0.38 X 16.72 12630 MAIN CYL 13080 MANIFOLD SINGLE T11A 3500 PSI 33743 FTG 6-6 FFSS-MORB STRAIGHT 3861 FTG 6-6 MAORB-FORB 90 15111 FTG 6-4 MORB-FORB STRAIGHT REDUCER 28485 TRANSDUCER PRESSURE 5000 PSI Stellar 7630 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Extension Cylinder Assembly - Pn 72463
Extension Cylinder Assembly - PN 72463 CYLINDER SERIAL TAG LOCATION C-BALANCE VALVE 9803 CYLINDER SEAL KIT 80503 PN 72463 72464 CYLINDER EXT 7630 2 STAGE 2.0/2.0 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 14601 CAP SCR 0.38-16X2.25 SH ZC 11882 CAP SCR 0.38-16X1.75 SH ZC 71456 TUBE ASM 0.38 X 120.00 EXT CYL 12630... -
Page 31: Snatch Block Assembly - Pn 56266
CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 0867 MACHY WASHER 1.00ID 14GA 25831 HOOK 5 TON SWIVEL CROSBY 1028623 13436 PIN .38X4.00 QUICK RELEASE Stellar 7630 Telescopic Crane Owner’s Manual | Page 27 ®... - Page 32 This page intentionally left blank. Page 28 | Stellar 7630 Telescopic Crane Owner’s Manual ®...
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Page 33: Chapter 4 - Replacement Parts
Hitch Pin 1.00 Fork 13436 Quick Release Pin .38 x 4.00 35105 Limit Switch 72601 Cord Reel 25831 Hook 71905 Winch Motor 71907 Winch Motor Seal Kit 53492 Winch Seal Kit Stellar 7630 Telescopic Crane Owner’s Manual | Page 29 ®... - Page 34 Subject to Change without Notification. © 2018 Stellar Industries, Inc.
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