Related Manuals for Gaymar T/PUMP TP400 Series
Summary of Contents for Gaymar T/PUMP TP400 Series
- Page 1 ® ® T/PUMP TP400 Series Heat Therapy System LISTED 304L STANDARD (NORME) C22.2 NO. 125 RISK CLASS (CATEGORIE DE RISQUES) NO. 2G SERVICE MANUAL P/N 11203-000 5/01...
- Page 2 The serial number can be found on the back of the T/Pump (see figure 2, page 4). T/PUMP, T/PAD, Mul••T••Pad, Clik-Tite, and Gaymar are registered trademarks of Gaymar Industries, Inc. U. S. PATENT 4,068,870 © 2001. Gaymar Industries, Inc. All rights reserved. www.gaymar.com...
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Page 3: Table Of Contents
SERVICE MANUAL CONTENTS T/PUMP (TP400 Series) SAFETY PRECAUTIONS ............2 CONTENTS INTRODUCTION ............... 3 FEATURES .................. 4 SPECIFICATIONS ..............5 OPERATING INSTRUCTIONS ..........6 STORAGE AND CLEANING ............ 7 THEORY OF OPERATION ............8 FUNCTIONAL CHECK AND SAFETY INSPECTION ..10 INSPECTION FORM .............. -
Page 4: Safety Precautions
SERVICE MANUAL SAFETY PRECAUTIONS T/PUMP (TP400 Series) DANGER • Risk of explosion. Do not use in the presence of flammable anesthetics. • Risk of electric shock. Disconnect power before servicing the T/Pump. WARNING • This device pumps warmed water through a pad. Set pad temperature only as prescribed by and under the guidance of a physician, and monitor the patient's temperature and skin condition every 20 minutes or as directed by a physician. -
Page 5: Introduction
® The GAYMAR T/Pump Heat Therapy System provides a means of applying heat therapy by supplying temperature controlled water through ® a connector hose to a Gaymar T/Pad . The hose is terminated in ® easy-to-use Clik-Tite connectors. The T/Pad provides the interface for delivering the heat therapy. The unique button design allows water to flow and provides trouble-free operation when the pad is folded. -
Page 6: Features
SERVICE MANUAL FEATURES T/PUMP (TP400 Series) Figure 2 - T/Pump Features/Specifications FEATURES Attached Hose 10 ft (305 cm) dual channel. Connectors have male/female with Clik-Tite fittings (see fig. 3, p. 6) allowing pads to be interconnected, Connectors providing therapy to more than one body site at a time (fig. -
Page 7: Specifications
SERVICE MANUAL SPECIFICATIONS T/PUMP (TP400 Series) Size (approx.) " x 5- " x 6- " (20.6 cm x 14.3 cm x 15.9 cm) SPECIFICATIONS Weight (empty) 5 lbs, 2 oz (2.3 kg) Reservoir capacity 51 oz (1500 ml) maximum Flow rate 9 gph (34 lph) minimum with pad attached Ambient operating 60°F to 90°F (15.6°C to 32.2°C) -
Page 8: Operating Instructions
SERVICE MANUAL OPERATING INSTRUCTIONS T/PUMP (TP400 Series) ® CLIK-TITE CONNECTORS: To attach Clik-Tite connectors from hose to pad: Insert male fittings into female fittings with a twisting motion (figs. 3A and 3B). When fittings are fully inserted, snap locking ring into place (figs. 3C and 3D). To disconnect, simply reverse the procedure. -
Page 9: Storage And Cleaning
To clean the fluid system, drain the pump. Fill the reservoir to the operat- ing level indicated on the side of the pump. Add 1/4 ounce GAYMAR catalog MTA33 germicidal or equivalent. Set the temperature indicator to its lowest setting (fully counterclockwise). -
Page 10: Theory Of Operation
T/PUMP (TP400 Series) There are four devices that control the operation of the heater in the WATER TEMPERATURE GAYMAR T/Pump: CONTROL • The temperature controller is thermistor actuated (fig. 4, item 1, p. 9). This controller is adjustable over a temperature range of 85°F to 105°F (29.4°C to 40.6°C). -
Page 11: Pump Components
SERVICE MANUAL T/PUMP COMPONENTS T/PUMP (TP400 Series) FIGURE 4 - T/PUMP COMPONENTS (wire harness removed for clarity) BOTTOM... -
Page 12: Functional Check And Safety Inspection
1°C accuracy, 12" long, 3" immersion (e.g., Brooklyn Thermometer #73544 or equivalent, Brooklyn Thermometer Co., Farmingdale, NY 11735) T/Pad ------------------------- Any GAYMAR “12” or “22” series T/Pad TPC1 ------------------------- GAYMAR T/Pump Test Cover Ground Resistance Tester Current Leakage Meter Distilled Water ------------- 2 liters (approximate) Synthetic Oil ---------------- Anderol #465 (GAYMAR P/N 77137-000) INSPECTION FORM -------- (p. -
Page 13: Motor
If the pump motor is by Jakel, no oiling is required. If the pump motor is by Uppco, proceed with the following oiling instructions. 2. Oil the pump motor every 6 months with Anderol #465 (GAYMAR P/N 77137-000) or equivalent to extend the life of the T/Pump motor. - Page 14 SERVICE MANUAL FUNCTIONAL CHECK T/PUMP (TP400 Series) 1. When connecting the test cover, do not remove any wiring TPC1 TEST COVER connections in the T/Pump. Simply clip the test cover alligator clips INSTALLATION onto terminals with the same color wire. 2.
- Page 15 SERVICE MANUAL FUNCTIONAL CHECK T/PUMP (TP400 Series) 1. Be sure the pad is flat and warm (approximately 105°F) and at the same FLOW RATE TEST level as the pump. Top of TPT9 float (see fig. 7, p. 23) should read at least 9 gph.
- Page 16 SERVICE MANUAL FUNCTIONAL CHECK T/PUMP (TP400 Series) 3. To test the remaining thermostat, toggle the limit thermostat shorting switch to the position corresponding to the non-tripped thermostat. (This will short out the previously opened thermostat and allow the unit to continue heating.) Both thermostat indicator lights should be off and the HEATER INDICATOR light should be on.
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Page 17: Inspection Form
SERVICE MANUAL INSPECTION FORM T/PUMP (TP400 Series) Inspection forms vary from hospital to hospital. The following sample form is intended as a guide so that the important parameters are recorded. -
Page 18: Disassembly / Reassembly
SERVICE MANUAL DISASSEMBLY/REASSEMBLY T/PUMP (TP400 Series) DANGER Risk of electric shock. Disconnect power before servicing the T/Pump. WARNING • Only qualified medical service personnel should repair the T/Pump. Improper repair may result in death or serious injury, equipment damage, or malfunction. •... - Page 19 SERVICE MANUAL DISASSEMBLY/REASSEMBLY T/PUMP (TP400 Series) 4. It is necessary to remove the reservoir to remove the motor. Remove the eight (8) screws located around the inside wall of the tray. NOTE: It is not necessary to remove the front label (fig. 10, item 37). The front label is attached only to the tray and will slip off the reservoir.
- Page 20 SERVICE MANUAL DISASSEMBLY/REASSEMBLY T/PUMP (TP400 Series) 5. On reassembly, put a small quantity of silicone heat sink compound (Dow Corning #340 or equivalent) around the thermistor capsule. Carefully insert the thermistor capsule into the hole on the brass manifold block. To avoid damaging the thermistor, do not push on the wires.
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Page 21: Calibration
TFC1 ---------------------------- Thermometer, 30°F to 125°F (-2°C to 52°C), 1°C accuracy, 12" long, 3" immersion (e.g., Brooklyn Thermometer #73544 or equivalent) T/Pad ---------------------------- Any GAYMAR “12” or “22” series Insulated alignment tool The calibration should be performed in a temperature controlled room, between 70°F and 75°F. - Page 22 SERVICE MANUAL CALIBRATION T/PUMP (TP400 Series) 6. Set Temp Dial to 105°F (maximum). NOTE: Be sure the temperature dial is always set to the maximum clockwise position when making calibration measurements and adjustments. 7. The primary shorting switch (fig. 6A/6B, p. 22) on the test cover must be in the OPEN position.
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Page 23: Troubleshooting
SERVICE MANUAL TROUBLESHOOTING T/PUMP (TP400 Series) -
Page 24: Tpc1 Test Covers
SERVICE MANUAL TPC1 TEST COVERS T/PUMP (TP400 Series) Figure 6A - ‘NEW’ STYLE TPC1 TEST COVER CAUTION NOTE: Always match color of TPC1 wiring Route TPC1 wires as shown to avoid connections to color of T/Pump wiring. interference with T/Pump fan motor. Figure 6B - ‘OLD’... -
Page 25: Functional Check Test Diagram
SERVICE MANUAL TEST SETUP T/PUMP (TP400 Series) Figure 7 - FUNCTIONAL CHECK TEST DIAGRAM... -
Page 26: Circuit Diagram For T/Pump
SERVICE MANUAL CIRCUIT DIAGRAM, T/PUMP T/PUMP (TP400 Series) Figure 8 - CIRCUIT DIAGRAM FOR TP400, TP401, & TP420 NOTE: Diagram is the same for TP400 and TP401; differences for TP420 are noted. ATTENTION Static-Sensitive Devices Switch wiring: (220V—BRN FROM POWER CORD/POWER Larger ENTRY MODULE) -
Page 27: Circuit Diagram For Tpc1 Test Covers
SERVICE MANUAL CIRCUIT DIAGRAMS, TEST COVERS T/PUMP (TP400 Series) Figure 9A - CIRCUIT DIAGRAM FOR ‘NEW’ TPC1 TEST COVER (P/N 06520-000; to connect, refer to figure 6A) Figure 9B - CIRCUIT DIAGRAM FOR ‘OLD’ TPC1 TEST COVER (P/N 77083-000; to connect, refer to figure 6B) -
Page 28: Exploded View Of T/Pump
SERVICE MANUAL EXPLODED VIEW T/PUMP (TP400 Series) Figure 10 - EXPLODED VIEW... -
Page 29: Pc Board Assembly
SERVICE MANUAL PC BOARD T/PUMP (TP400 Series) Figure 11 - PC BOARD 60/61 71/72 73 (USED ON TP420 PUMPS) -
Page 30: Replacement Parts Lists
SERVICE MANUAL REPLACEMENT PARTS T/PUMP (TP400 Series) t p i e t i e t i e t i e t i e t i p i l e t i l l i e t i e t i p i l e t i c r i... - Page 31 SERVICE MANUAL REPLACEMENT PARTS T/PUMP (TP400 Series) t p i , " , " l l i f t s i , " l a i e t i ] . Y l a t c i f e t i l a t c i f e t i...
- Page 32 SERVICE MANUAL REPLACEMENT PARTS T/PUMP (TP400 Series) t p i o f i o f i p i l t f a o f i ) d l , y l t s i , y l t s i , r e , "...
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Page 33: Warranties
Defective parts will be exchanged free of charge where defects in materials PARTS and/or workmanship occur within 90 days from date of delivery provided the parts are returned with prior authorization* prepaid to GAYMAR Industries. * For prior authorization on all items being returned to the factory and... - Page 34 SERVICE MANUAL T/PUMP (TP400 Series)
- Page 35 SERVICE MANUAL T/PUMP (TP400 Series)
- Page 36 ® GAYMAR INDUSTRIES, INC. 10 Centre Drive Orchard Park, NY 14127-2295 Phone: 1 800 828-7341 (716) 662-2551 FAX: ® ® T/PUMPS AND T/PADS 1 800 993-7890 ARE MADE IN THE USA (716) 662-0748...
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