Gaymar T/PUMP TP600 Series Service Manual
  1. Manuals
  2. Brands
  3. Gaymar Manuals
  4. Medical Equipment
  5. T/PUMP TP600 Series
  6. Service manual

Gaymar T/PUMP TP600 Series Service Manual

Localized temperature therapy system
Hide thumbs
Table of Contents

Advertisement

Quick Links

T/PUMP
®
TP600 & 700 Series Localized Temperature
Therapy System
Service Manual
P/N 101176000 Rev B 9/11

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the T/PUMP TP600 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Gaymar T/PUMP TP600 Series

Summary of Contents for Gaymar T/PUMP TP600 Series

  • Page 1 T/PUMP ® TP600 & 700 Series Localized Temperature Therapy System Service Manual P/N 101176000 Rev B 9/11...

  • Page 2: Table Of Contents

    SERVICE MANUAL TP600 & 700 Series T/PUMP CONTENTS BEFORE YOU BEGIN . . . BEFORE YOU BEGIN ........2 SAFETY PRECAUTIONS ........3 INTRODUCTION ..........4 Read and understand this T/PUMP SERVICE PUMP FEATURES ..........6 MANUAL and all SAFETY PRECAUTIONS KEYPAD FEATURES TP600 SERIES ....7 prior to servicing the T/Pump.

  • Page 3: Safety Precautions

    SERVICE MANUAL SAFETY PRECAUTIONS TP600 & 700 Series T/PUMP SAFETY PRECAUTIONS • Risk of explosion. Do not use in the presence of flammable anesthetics. • Risk of electric shock. Disconnect power before servicing the T/Pump. • Do not attach the power cord to any moving parts of the bed frame or any location that may be a pinch point or cause power cord damage.

  • Page 4: Introduction

    The Gaymar T/Pump Localized Temperature Therapy System ® provides therapy by warming or cooling the enclosed water, and circulating it through the Gaymar Mul•T•Pad. The pad is connected to the Gaymar T/Pump with easy-to-use Clik•Tite or quick ® disconnects.
  • Page 5 SERVICE MANUAL INTRODUCTION TP600 & 700 Series T/PUMP Catalog Catalog # Product Name Descriptions TP650 Classic Control Unit TP700/ Professional Control Unit TP702 TP22B * Mul•T•Pad: 15"w x 22"l (38cm x 56cm) All Polymer. 10 per carton TP22C * Mul•T•Pad: 15"w x 22"l (38cm x 56cm) Nonwoven fabric on one side, pliable polymer on the other side.

  • Page 6: Pump Features

    SERVICE MANUAL FEATURES TP600 & 700 Series T/PUMP PUMP FEATURES Easy to Use See KEYPAD FEATURES TP600 series, TP700 Keypad series and TP702. Attached hose 10 ft (305 cm) dual hose. Connectors allow pads to be connected to the pump (Figures 1A and 1B). Flow indicator Indicates no flow.

  • Page 7: Keypad Features Tp600 Series

    SERVICE MANUAL FEATURES TP600 & 700 Series T/PUMP KEYPAD FEATURES TP600 SERIES Figure 3: TP600 Series Keypad Indicator/ Warning Light See the Troubleshooting section. Water Flow Check hoses and clamps for kinks or occlusions. Water Level Check water level. Setpoints Press the button at the bottom of the setpoint indicator to toggle through the three setpoints.

  • Page 8: Keypad Features Tp700 Series

    SERVICE MANUAL FEATURES TP600 & 700 Series T/PUMP KEYPAD FEATURES TP700 SERIES Figure 4: TP700 Series Keypad Indicator/ Warning Light See the Troubleshooting section. Water Flow Check hoses or clamps for kinks or occlusions. Water Level Check water level. Setpoints Press the button at the bottom of the setpoint indicator to toggle through the four setpoints.

  • Page 9: Keypad Features Tp702

    SERVICE MANUAL FEATURES TP600 & 700 Series T/PUMP KEYPAD FEATURES TP702 Figure 5: TP702 Keypad Indicator/ Warning Light See the Troubleshooting section. Water Flow Check hoses or clamps for kinks or occlusions. Water Level Check water level. Setpoints Press the button at the bottom of the setpoint indicator to toggle through the four setpoints.

  • Page 10: Specifications

    SERVICE MANUAL SPECIFICATIONS TP600 & 700 Series T/PUMP SPECIFICATIONS 120V Models 230V Models Electrical Classification Class I equipment with Type BF applied part suitable for continuous operation. Not classified for protection against ingress of liquid. Not classified for use in the presence of flammable anesthetics.

  • Page 11: Clik-Tite ® Connectors

    SERVICE MANUAL OPERATING INSTRUCTIONS TP600 & 700 Series T/PUMP CLIK-TITE CONNECTORS The TP600 & 700 Series T/Pump is supplied with Clik-Tite ® ® connectors. To connect and disconnect Clik-Tite connectors from hose to pad: ® 1. Insert male fittings into female fittings with a twisting motion Note: Refer to Figure 1B on page (Figures 6A and 6B).

  • Page 12: Quick Disconnects

    SERVICE MANUAL OPERATING INSTRUCTIONS TP600 & 700 Series T/PUMP QUICK DISCONNECTS To connect and disconnect quick disconnects to a pad: 1. Push the male coupling into the female coupling. When you hear an audible click, the connectors are joined (Figure 7A). 2.

  • Page 13: Start-Up Procedure

    SERVICE MANUAL OPERATING INSTRUCTIONS TP600 & 700 Series T/PUMP START-UP PROCEDURE • Pump must be filled with water prior to operation. 1. Before filling the pump, attach a pad to the connector hose. Make sure that there are no kinks in the hose or pad. Open the hose clamps. 2.

  • Page 14: Storage/Cleaning

    SERVICE MANUAL STORAGE / CLEANING TP600 & 700 Series T/PUMP STORAGE / CLEANING Storage (Short term) 1. Close the hose clamps. Less than 1 day 2. Disconnect the pad. 3. Connect ends of the connector hoses together, where applicable. 4. Open the hose clamps. 5.
  • Page 15 1. Prepare a germicidal solution according to the manufacturer's instructions. Use Disinfectant Cleaner 2.0, available from Ecolab, Inc., 370 Wabasha, St. Paul, MN 55102 (phone: 1 800 352-5326), or from Gaymar, product catalog MTA33. 2. Drain the pump. 3. Connect hose set together, where applicable, or attach a pad to the connector hose.

  • Page 16: Water Temperature Control

    WATER TEMPERATURE CONTROL TP600 & 700 Series T/PUMP WATER TEMPERATURE There are three devices that control the operation of the heater in the Gaymar T/Pump: CONTROL: • The temperature is thermistor controlled (fig 8, item 8). This temperature is selectable from the operator's keypad (fig 8, item 10).

  • Page 17: Theory Of Operation

    SERVICE MANUAL THEORY OF OPERATION TP600 & 700 Series T/PUMP Item Description PC Board (Temperature Controller) Manifold Backup Limit Thermostat Pump Motor Tray Assembly Cartridge Heater Brass Manifold Block Return Hose Fitting Temperature Sensor Housing Front Assembly Ribbon to Front Keypad Figure 8: T/Pump Components...

  • Page 18: Functional Check

    • Current Leakage meter • Ohm Meter Note: To order a TFC1, TPT9, Test Probe and Mul•T•Pad, contact your dealer or Gaymar's Customer Service Department. NOTE: If the flow meter is connected in reverse, the flow T/Pad, size "12" or "22": meter will indicate no flow.
  • Page 19 On/Standby button to stop the test, then unplug the T/Pump and call your dealer or Gaymar's Technical Service Department for assistance. Physical Condition Check 1. Examine the plug and line cord along its entire length for physical damage, such as cuts or cracked insulation.
  • Page 20 SERVICE MANUAL FUNCTIONAL CHECK TP600 & 700 Series T/PUMP 8. On the TPT9, take a temperature reading every 1/2 minute for 5 minutes, average the 10 readings and record the flow reading from the TPT9. Verify the average temperature is at 107 F +/- °...
  • Page 21 SERVICE MANUAL FUNCTIONAL CHECK TP600 & 700 Series T/PUMP BACKUP LIMIT THERMOSTAT This test is used to insure the temperature at the pad stays below a TEST safe level in an over temperature condition. Figure 10: Connection of Test Temperature Sensor Test Procedure: 1.
  • Page 22 230 volt model). Record the highest reading. 2. Disconnect leakage meter setup. This completes the recommended functional test for the Gaymar T/ Pump. If the pump passes all the requirements of this section and the Functional Check and Safety Inspection Form, the pump should...
  • Page 23 SERVICE MANUAL FUNCTIONAL CHECK TP600 & 700 Series T/PUMP Inspection forms vary from hospital to hospital. The following sample form is intended as a guide so that the important parameters are recorded. T/Pump Functional Check and Safety Inspection Form Date:_______________ Model Number:___________________ Serial Number:___________________ Item Value...

  • Page 24: Disassembly/Reassembly

    SERVICE MANUAL DISASSEMBLY/REASSEMBLY TP600 & 700 Series T/PUMP Reservoir: • Unplug the Unit. • Drain the Reservoir. • Remove the nine (9) screws which retain the Reservoir to the Tray assembly. • Lift the Tray assembly from the Reservoir and set aside. Note: Be careful to keep the Upper Housing with the tray.
  • Page 25 SERVICE MANUAL DISASSEMBLY/REASSEMBLY TP600 & 700 Series T/PUMP Heater Assembly: • Perform the Steps for Reservoir and Upper Front & Rear Housing disassembly. • Remove the 2 wires from the Cartridge Heater. One goes to the PC-Board, the other goes to a neutral wiring connector. Remove the (2) brass fittings on the bottom of the Tray assembly which holds the brass manifold block to the tray.

  • Page 26: Troubleshooting

    SERVICE MANUAL TROUBLESHOOTING TP600 & 700 Series T/PUMP TROUBLESHOOTING Problem Possible Cause Remedy T/Pump will NOT Turn ON. The electrical cord is NOT Insert the plug fully into the plugged into a properly grounded properly grounded Hospital Grade Hospital Grade receptacle. receptacle.
  • Page 27 SERVICE MANUAL TROUBLESHOOTING TP600 & 700 Series T/PUMP Problem Possible Cause Remedy Flow indicator and Standby Unit detected a Flow warning for Reference “Flow indicator light is indicator are ON with more than 5 minutes, thus goes to ON” (see below). T/Pump NOT pumping.
  • Page 28 SERVICE MANUAL TROUBLESHOOTING TP600 & 700 Series T/PUMP Problem Possible Cause Remedy T/Pump will NOT Heat. Reservoir is EMPTY. Refill with room temperature water to proper level. Reference “Flow indicator light is ON” Flow is BLOCKED. above. Therapy Cycle is OFF. Wait for Therapy Cycle ON.
  • Page 29 SERVICE MANUAL TROUBLESHOOTING TP600 & 700 Series T/PUMP Membrane Panel Figure 12: Wiring Diagram...
  • Page 30 SERVICE MANUAL PARTS ILLUSTRATION TP600 & 700 Series T/PUMP Figure 13: Parts Illustration for Kits...
  • Page 31 SERVICE MANUAL PARTS ILLUSTRATION TP600 & 700 Series T/PUMP 45 46 14 25 Figure 14: Parts Illustration Continued...

  • Page 32: Replacement Parts List

    SERVICE MANUAL REPLACEMENT PARTS LIST TP600 & 700 Series T/PUMP Item Description Item Description 100822002 KIT: Upper front & Rear Housing. Includes 90018075 Screw Mach PH CR 8-32 UNC both Front & Rear plastic housing, Label, 2A x 3/8 LG S Membrane Panel ( TP650(c) ).

  • Page 33: Warranties

    PAD, REUSABLE Free replacement of product where defects in materials and/or workmanship occur within 90 days from date of delivery, provided the product is returned with prior authorization prepaid to Gaymar Industries. PARTS Defective parts will be exchanged free of charge where defects in...

This manual is also suitable for:

T/pump tp700 series

Table of Contents

Save PDF