Upflow Installations; Gas Piping Checks - Maytag Amana M9S80-U Series Installation Instructions Manual

Natural Gas Capacity of Pipe
In Cubic Feet of Gas Per Hour (CFH)
Length of
Pipe in Feet 1/2"
10 132
20 92
30 73
40 63
50 56
60 50
70 46
80 43
90 40
100 38
(Pressure 0.5 psig or less and pressure drop of 0.3" W.C.; Based on
0.60 Specific Gravity Gas)
CFH = BTUH Furnace Input
Heating Value of Gas (BTU/Cubic Foot)
To connect the furnace to the building's gas piping, the installer
must supply a ground joint union, drip leg, manual shutoff
valve, and line and fittings to connect to gas valve. In some
cases, the installer may also need to supply a transition piece
from 1/2" pipe to a larger pipe size.
The following stipulations apply when connecting gas piping.
• Gas piping must be supported external to the furnace
cabinet so that the weight of the gas line does not
distort the burner rack, manifold or gas valve.
• Use black iron or steel pipe and fittings for the building
piping. Where possible, use new pipe that is properly
chamfered, reamed, and free of burrs and chips. If
old pipe is used, be sure it is clean and free of rust,
scale, burrs, chips, and old pipe joint compound.
• Use pipe joint compound on male threads ONLY.
Always use pipe joint compound (pipe dope) that
is APPROVED FOR ALL GASSES. DO NOT apply
compound to the first two threads.
• Use ground joint unions.
• Install a drip leg to trap dirt and moisture before it can
enter the gas valve. The drip leg must be a minimum
of three inches long.
• Install a 1/8" NPT pipe plug fitting, accessible for test
gage connection, immediately upstream of the gas
supply connection to the furnace.
• Always use a back-up wrench when making the
connection to the gas valve to keep it from turning.
The orientation of the gas valve connection is 374
in-lbs; excessive over-tightening may damage the
gas valve and/or gas manifold assembly.
• Install a manual shutoff valve between the gas
meter and unit within six feet of the unit. If a union
is installed, the union must be downstream of the
manual shutoff valve, between the shutoff valve and
the furnace.
• Tighten all joints securely.
• Protect connectors and semi-rigid tubing against
physical and thermal damage when installed. Ensure
aluminum-alloy tubing and connectors are coated to
protect against external corrosion when in contact
with masonry, plaster, or insulation, or subjected to
Nominal Black Pipe Size
3/4" 1" 1 1/4"
278 520 1050
190 350 730
152 285 590
130 245 500
115 215 440
105 195 400
96 180 370
90 170 350
84 160 320
79 150 305
Table 6
repeated wetting by liquids such as water (except rain
water), detergents, or sewage. The gas piping may
enter the left or right side of the furnace cabinet. The
1 1/2"
installer must supply rigid pipe long enough to reach
1600
the outside of the cabinet to seal the grommet cabinet
1100
980 penetration. A semi-rigid connector to the gas piping
760
can be used outside the cabinet per local codes. 1/2"
670
NPT pipe and fittings are required. Model requires
610
one 90 deg elbow, one 2" nipple and additional nipple
560
530
to reach outside the cabinet. A semi-rigid connector
490
to the gas piping can be used outside the cabinet
460
per local codes. From the elbow, the length of pipe
and the fittings required will vary by the side chosen,
location of union and cabinet width. The union may
be placed inside or outside of the cabinet.

Upflow Installations

A ground joint union, drip leg, and manual shutoff valve must
also be supplied by the installer. In some cases, the installer
may also need to supply a transition piece from 1/2" to another
pipe size.
When the gas piping enters through the side of the furnace,
the installer must supply the following fittings (starting from
the gas valve nipple elbow):
• Straight pipe to reach the exterior of the furnace.
• A ground joint union, drip leg, and manual shutoff
valve must also be supplied by the installer.

Gas Piping Checks

Before placing unit in operation, leak test the unit and gas
connections.
T
O AVOID THE POSSIBILITY OF EXPLOSION OR FIRE
OR OPEN FLAME TO TEST FOR LEAKS
Check for leaks using an approved chloride-free soap and
water solution, an electronic combustible gas detector, or
other approved testing methods.
14
General Furnace Layout
Figure 8
WARNING
,
.
NEVER USE A MATCH