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*cVc96*Ba & *MVc96*Ba t
These furnaces comply with requirements embodied
in the American National Standard/National Standard
of Canada ANSI Z21.47•CSA-2.3 Gas Fired Central
Furnaces.
As a professional installer you have an obligation to know
the product better than the customer. This includes all
safety precautions and related items.
Prior to actual installation, thoroughly familiarize yourself
with this Instruction Manual. Pay special attention to all
safety warnings. Often during installation or repair it is
possible to place yourself in a position which is more
hazardous than when the unit is in operation.
Remember, it is your responsibility to install the product
safely and to know it well enough to be able to instruct a
customer in its safe use.
Safety is a matter of common sense...a matter of thinking
before acting. Most dealers have a list of specific good
safety practices...follow them.
The precautions listed in this Installation Manual are
intended as supplemental to existing practices. However,
if there is a direct conflict between existing practices and
the content of this manual, the precautions listed herein
take precedence.
recognIZe tHIs sYMBol as a
safetY PrecautIon.
NOTE:
Please contact your distributor or our website
*
for the applicable Specification Sheet referred to in this
manual.
IOG-2015D
11/2019
I
nstallatIon
(Type FSP CATEGORY IV Direct
or Non Direct Vent Air Furnace)
(Type FSP CATÉGORIE IV Direct
ou four á air soufflé non direct)
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nstaller
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ffIx all manuals
.
adjacent to the unIt
19001 Kermier Rd., Waller, TX 77484
www.goodmanmfg.com•www.amana-hac.com
© 2018-2019 Goodman Manufacturing Company, L.P.
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights
I
nstructIons for
-s
wo
tage
O
NLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL
(
, "
REPAIR
HEREINAFTER
SERVICE
SHOULD SERVICE THE EQUIPMENT
FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR
. I
SERVICE PROCEDURES
F YOU SERVICE THIS UNIT
FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT
JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE EQUIPMENT
SPECIFIED IN THIS MANUAL
. I
EQUIPMENT
MPROPER INSTALLATION
THE EQUIPMENT SPECIFIED IN THIS MANUAL
SERVICE OR REPAIR THE EQUIPMENT SPECIFIED IN THIS MANUAL WITHOUT PROPER
TRAINING MAY RESULT IN PRODUCT DAMAGE
.
INJURY OR DEATH
FOR CALIFORNIA CONSUMERS
Cancer and Reproductive Harm -
reserved.
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f
as
urnace
,
ADJUST
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THE EQUIPMENT SPECIFIED IN THIS MANUAL
. T
HE MANUFACTURER WILL NOT BE RESPONSIBLE
,
YOU ASSUME RESPONSIBILITY
. I
,
ONLY LICENSED PERSONNEL SHOULD SERVICE THE
,
,
ADJUSTMENT
SERVICING OR REPAIR OF
,
OR ATTEMPTING TO INSTALL
,
PROPERTY DAMAGE
PROP 65 WARNING
WARNING
www.P65Warnings.ca.gov
,
SERVICE OR
,
N ADDITION
IN
,
,
ADJUST
,
PERSONAL
0140M00517-A
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Table of Contents
Troubleshooting
Related Manuals for Maytag Amana CVC96 BA Series
Summary of Contents for Maytag Amana CVC96 BA Series
- Page 1 Specification Sheet referred to in this manual. 19001 Kermier Rd., Waller, TX 77484 www.goodmanmfg.com•www.amana-hac.com © 2018-2019 Goodman Manufacturing Company, L.P. IOG-2015D is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights 11/2019 reserved.
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Page 2: Table Of Contents
Safety Circuit Description..........44 This device, which was assembled by Goodman Manufacturing Troubleshooting..............45 Company, L.P., contains a component that is classified as an intentional Maintenance..............46 radiator. This intentional radiator has been certified by the FCC: FCC ID Filters................46 QOQBGM111. And this international radiator has an Industry Canada ID: IC 5123A-BGM111. - Page 3 RISQUE D'EMPOISONNEMENT AU MONOXYDE DE CARBONE Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio. Cette ventilation est nécessaire pour éviter le danger d'intoxication Las emisiones de monóxido de carbono pueden circular a través au CO pouvant survenir si un appareil produisant du monoxyde del aparato cuando se opera en cualquier modo.
- Page 4 HIPPIng nsPectIon All units are securely packed in shipping containers WARNING tested according to International Safe Transit Association specifications. The carton must be checked upon arrival f tHe InforMatIon In tHese InstructIons Is not for external damage. If damage is found, a request for followeD exactlY a fIre or exPlosIon MaY result inspection by carrier’s agent must be made in writing...
- Page 5 note: t roDuct PPlIcatIon HIs furnace MaY Be useD as a constructIon ONLY sIte Heater If all of tHe followIng conDItIons are Met VALID EQUIPMENT COMBINATIONS • The vent system is permanently installed per these installation instructions. Furnace Alone - - - •...
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Page 6: Location Requirements & Considerations
A copy of the National Fuel Gas Code (NFPA 54/ANSI Refer to Vent/Flue Pipe and Combustion Air Pipe Z223.1) can be obtained from any of the following: -Termination Locations for appropriate termination American National Standards Institute locations and to determine if the piping system from 25 West 43rd Street, 4th Floor furnace to termination can be accomplished within the guidelines given. - Page 7 • Isolate a non-direct vent furnace if it is installed near an area frequently contaminated by any of the above *MVC96 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS substances. This protects the non-direct vent furnace (INCHES) from airborne contaminants. To ensure that the POSITION* SIDES REAR...
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Page 8: Combustion & Ventilation Air Requirements
6. Follow the lighting instructions. Place the appliance Clearance in accordance with local installation codes, the being inspected in operation. Adjust thermostat so requirements of the gas supplier and the manufacturer’s appliance shall operate continuously. installation instructions. 7. Test for spillage from draft hood appliances at the draft hood relief opening after 5 minutes of main Dégaugement conforme aux dodes d’installation locaux, burner operation. -
Page 9: Installation Positions
Most homes will require outside air be supplied to the furnace area by means of ventilation grilles or ducts WARNING connecting directly to the outdoors or spaces open to the outdoors such as attics or crawl spaces. CARBON MONOXIDE POISONING HAZARD INSTALLATION POSITIONS Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation... - Page 10 ront oVer ressure wItcH ocatIon When a furnace is installed horizontally with left side down AVERTISSEMENT the front cover pressure switch tube must be re-located to the lower port of the collector box cover. RISQUE D’INTOXICATION AU MONOXYDE DE 1. Remove tube from front cover pressure switch and CARBONE collector box cover.
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Page 11: Vent/Flue Pipe & Combustion Air Pipe
reeZe rotectIon Refer to Horizontal Applications and Conditions - Drain Trap and Lines. WARNING ossIBle ProPertY DaMage Personal InjurY or DeatH MaY occur If tHe correct conVersIon kIts are not InstalleD He aPProPrIate kIts Must Be aPPlIeD to ensure safe anD ProPer furnace oPearatIon ll conVersIons Must Be PerforMeD BY a qualIfIeD Installer or serVIce agencY... - Page 12 It is the responsibility of the installer to follow the note: r equIreMent Does not aPPlY to tHe manufacturers’ recommendations and to verify that all vent/ coMBustIon aIr PIPe flue piping and connectors are compatible with furnace flue As an alternative to PVC pipe, primer, solvent cement, and products.
- Page 13 erMInatIon ocatIons ACCEPTABLE Non-Direct Vent & Direct Vent Vent/Flue Terminations Non-Direct Vent Vent/Flue Termination No Terminations TRANSITION NO LESS Above Walkway THAN 45 DEGREES TO HORIZONTAL PLANE TO AVOID CREATING A WATER TRAP IN VENT PIPING. Grade or Highest Anticipated Snow Level Non-Direct Vent Vent/Flue Termination...
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Page 14: Combustion Air Pipe
• The combustion air intake termination of a direct vent application should not terminate in an area which is The vent pipe outlet is sized to accept 2” pipe. Secure frequently dusty or dirty. vent/flue pipe directly into the furnace fitting with the appropriate glue. - Page 15 Insert flange. Cut 2 ½” long. RF000142 Igure Igure *MVC96/*CVC96 Direct Vent (2 - Pipe) and Non-Direct Vent (1- Pipe) Maximum Allowable Length of Vent/Flue Pipe (1) (2) & Combustion Air Pipe (ft) Pipe Size (3) (5) Number of Elbows MODEL (in.) *M V96C0403BN...
- Page 16 Igure WARNING He ruBBer elBow Is not DesIgneD to suPPort a loaD Hen tHe ruBBer elBow Is MounteD externallY to tHe furnace caBInet extreMe care Must Be taken to aDequatelY suPPort fIelD Irect nstallatIons suPPlIeD Vent flue PIPIng as DaMage can result A minimum of one 90°...
- Page 17 4. 2 1/2” or 3” diameter pipe can be used in place of 2” lternate oMBustIon roVIsIon diameter pipe. (Upflow / Horizontal models only) 5. Increased Clearance Configurations using (2) 45 deg. When using the alternate venting location, either in a horizontal left side down installation or a vertical Long Sweep elbows should be considered equivalent installation using down –...
- Page 18 6” MAX 4” MIN ELBOWS STRAIGHT 12" MIN. TO GRADE OR HIGHEST ANTICIPATED SNOW LEVEL tanDarD orIZontal erMInatIons Igure 16 D DOWN VENTING UPFLOW MODEL FURNACES ONLY Igure Irect IPIng Direct vent installations require both a combustion air intake and a vent/flue pipe. The pipes may be run horizontally and exit through the side of the building or run Use alternate vent vertically and exit through the roof of the building.
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Page 19: Special Instructions For Products Installed In The State Of Massachusetts
The vent/flue and combustion air pipes may terminate vertically, as through a roof, or horizontally, as through an outside wall. VENT/FLUE ntake erMInatIons nstallatIon of ultIPle Irect urnaces If more than one direct vent furnace is to be installed vertically through a common roof top, maintain the same DISTANCE BETWEEN COMBUSTION minimum clearances between the exhaust vent and air... - Page 20 1. INSTALLATION OF CARBON MONOXIDE 2. Product Approved side wall horizontally vented gas DETECTORS. At the time of installation of the side fueled equipment installed in a room or structure wall horizontal vented gas fueled equipment, the separate from the dwelling, building or structure used installing plumber or gasfitter shall observe that a hard in whole or in part for residential purposes.
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Page 21: Condensate Drain Lines & Drain Trap
note: I n VertIcal InstallatIons aIr conDItIonIng coIl conDensate MaY DraIn Into tHe furnace traP as long as tHere Is a traP Between tHe coIl anD tHe furnace traP anD tHe DraIn PIPe Is not terMInatIng Below tHe water leVel of tHe furnace traP eneral raIn nforMatIon... - Page 22 Acceptable area for drain hole. Side Cut-Out 12” Hose #2 Hose #11 Right side shown. 3” Igure Igure 1. Remove the clamps from both ends of the drain hoses. 2. Remove the two screws holding the drain trap to the blower deck.
- Page 23 14. Refer to Field Supplied Drain section for instructions on field supplied / installed drain on outlet of furnace trap. Pflow oDel nstalleD orIZontallY lternate * Also see the Front Cover Pressure Switch Tube Location. Insert flange. Cut 2 ½” long. R 000142 Hose #6 Hose #11...
- Page 24 raIn xItIng IgHt Hose #4 x 3 Hose #5 Igure 1. Remove hose clamps and hoses from trap. Igure 2. Remove trap. 3. (Draining the Vent Elbow) Insert the non-grommet end ounter oDel nstalleD ertIcallY hose #10 into the cabinet back drain hole. Insert a The furnace drain may exit the right or left side of the coupling into the drip leg of the vent-drain elbow and furnace cabinet (left side preferred) Trap and factory...
- Page 25 ounterflow oDel nstalleD orIZontallY wItH ounterflow oDel nstalleD orIZontallY wItH IgHt Minimum 5 ½” clearance is required for the drain trap * Also see Front Cover Pressure Switch Tube Location on beneath the furnace. page 9. note: f Minimum 5 ½” clearance is required for the drain trap or HorIZontal InstallatIons soMe of tHe beneath the furnace.
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Page 26: Gas Supply And Piping
12. Insert 100º elbow in hose #5 and secure with a red This furnace is shipped from the factory configured for clamp. natural gas at standard altitude. Propane gas installations 13. Locate hose #4 and cut a cut off a 4” straight section require an orifice change to compensate for the energy and discard the radius end. - Page 27 This unit is configured for natural gas. The appropriate The gas piping supplying the furnace must be properly manufacturer’s propane gas conversion kit, must be sized based on the gas flow required, specific gravity of the applied for propane gas installations. Refer to the Propane gas, and length of the run.
- Page 28 • Connect the furnace to the building piping by one of Manual Shut Off Valve (upstream from ground joint pipe union) the following methods: Alternate – Rigid metallic pipe and fittings. Gas Line Location – Semi-rigid metallic tubing and metallic fittings. Aluminum alloy tubing must not be used in exterior *Ground *Ground...
- Page 29 Propane Gas Tanks and Piping Manual Shut Off Valve (upstream from ground joint WARNING pipe union) f tHe gas furnace Is InstalleD In a BaseMent excaVateD area or confIneD sPace It Is stronglY recoMMenDeD to contact a ProPane suPPlIer to Install a gas DetectIng warnIng DeVIce In case of a gas leak •...
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Page 30: Duct Work
Complete information regarding tank sizing for vaporiza- Total external static refers to everything external to the tion, recommended regulator settings, and pipe sizing is furnace cabinet. Cooling coils, filters, ducts, grilles, available from most regulator manufacturers and propane registers must all be considered when reading your total gas suppliers. - Page 31 When the furnace is installed without a cooling coil, it is ottoM eturn PenIng Pflow oDels The bottom return air opening on upflow models utilizes recommended that a removable access panel be provided a “lance and cut” method to remove sheet metal from the in the outlet air duct.
- Page 32 PrIgHt nstallatIons Depending on the installation and/or customer preference, differing filter arrangements can be applied. Filters can be installed in the central return register or a side panel external filter rack kit (upflows). As an alternative a media air filter or electronic air cleaner can be used as the requested filter.
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Page 33: Electrical Connections
locatIons WARNING AIR FLOW CENTRAL IgH Voltage RETURN GRILLE o aVoID Personal InjurY or DeatH Due to electrIcal sHock DIsconnect SIDE RETURN electrIcal Power Before serVIcIng or EXTERNAL FILTER RACK KIT cHangIng anY electrIcal wIrIng (EITHER SIDE) CAUTION aBel all wIres PrIor to DIsconnectIon wHen serVIcIng controls IrIng errors can cause IMProPer anD Dangerous oPeratIon... - Page 34 Line polarity must be observed when making field This furnace is equipped with a blower door interlock connections. Line voltage connections can be made switch which interrupts unit voltage when the blower door through either the right or left side panel. The furnace is opened for servicing.
- Page 35 This furnace is Bluetooth ready and functions with the OUTDOOR INDOOR BOARD TERMINAL BOARD TERMINAL CoolCloud HVAC phone application designed to improve CONNECTIONS CONNECTIONS the contractor’s setup / diagnostic experience. Users can see specific model information, review active diagnostic OUTDOOR TRANSFORMER error codes, observe system status during operation, make system menu adjustments, add site visit notes and...
- Page 36 1. Allow the system to remain Idle for 5 minutes. 1. Use the wiring diagrams below to connect low voltage 2. Turn the system verification test on either by using thermostat wires. the phone application, or by entering the SUt menu through the furnace push buttons.
- Page 37 note: f INDOOR or two stage non coMMunIcatIng outDoor BOARD TERMINAL CONNECTIONS unIts sYsteM wIll stage aIrflow autoMatIcallY for low stage oPeratIon Tonnage Tonnage Tonnage Tonnage Airflow Airflow Airflow Airflow Selection Selection Selection Selection 1440 1960 24 VAC 1480 2000 Heat Pump Thermostat 1000...
- Page 38 Indoor The terminal can be configured to enable dehumidification when the input is energized or de-energized. When using Board Terminal 24 VAC an external dehumidistat, connect it between the R and DH Connections Thermostat terminals. If the humidistat closes on humidity rise or the thermostat energizes this terminal when dehumidification is required, set the control board “dHL”...
- Page 39 ccessorIes Accessory Control (Ventilators) If an external humidifier, dehumidifier or ventilator is installed, it may require airflow from the HVAC system to function accordingly. 1. Make sure the installed 24VAC thermostat is capable of controlling the accessory or accessories. 2. Connect the appropriate accessory control wires to the accessory devices from the thermostat (see thermostat manual for connection and setup instructions).
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Page 40: Startup Procedure & Adjustment
STARTUP PROCEDURE & ADJUSTMENT • Profile D (4) ramps up to 50% of the demand for 1/2 minute, then ramps to 85% of the full cooling demand airflow and operates there for approximately 7 1/2 Furnace must have a 115 VAC power supply properly minutes. - Page 41 8. Replace the burner compartment door. 9. Open the manual gas shutoff valve external to the CAUTION furnace. 10. Turn on the electrical power to the furnace. o PreVent unrelIaBle oPeratIon or equIPMent 11. Adjust the thermostat to a setting above room DaMage tHe Inlet gas suPPlY Pressure Must temperature.
- Page 42 Only small variations in gas pressure should be made by adjusting the gas valve pressure regulator. The manifold pressure must be measured with the burners operating. To measure and adjust the manifold pressure, use the following procedure. 1. Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace.
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Page 43: Normal Sequence Of Operation
3. If the 1/2 cu. ft. dial was used, multiply your number by two. EXAMPLE: If it takes23 seconds to complete one revolution of the 1/2 ft. dial (23 x 2 = 46). SUPPLY This tells us that at this rate, it would take 46 seconds to consume one cu. -
Page 44: Safety Circuit Description
• Igniter warm up begins upon Inducer draft blower PeratIonal Hecks The burner flames should be inspected with the burner step to low speed and presence of closed low stage compartment door installed. Flames should be stable, pressure switch contacts. quiet, soft, and blue (dust may cause orange tips but •... -
Page 45: Troubleshooting
laMe ensor IagnostIc Hart The flame sensor is a probe mounted to the burner/ manifold assembly which uses the principle of flame WARNING rectification to determine the presence or absence of flame. IgH Voltage o aVoID Personal InjurY or DeatH Due to electrIcal sHock DIsconnect electrIcal Power Before PerforMIng anY serVIce or... -
Page 46: Maintenance
MAINTENANCE nDuceD raft anD Irculator lowers nnual nsPectIon CAUTION WARNING o ensure ProPer unIt PerforMance aDHere to tHe fIlter sIZes gIVen In tHe recoMMenDeD o aVoID electrIcal sHock InjurY or MInIMuM fIlter sIZe taBle or sPecIfIcatIon sHeet DeatH DIsconnect electrIcal Power aPPlIcaBle to Your MoDel Before PerforMIng anY MaIntenance f You Must HanDle tHe IgnIter... -
Page 47: Repair And Replacement Parts
REPAIR AND REPLACEMENT PARTS • When ordering any of the listed functional parts, be sure to provide the furnace model, manufacturing, and serial numbers with the order. • Although only functional parts are shown in the parts list, all sheet metal parts, doors, etc. may be ordered by description. -
Page 48: Menu Options
PtIons LED Display Menu Description LED Display Menu Description Enable or disable inverter boost operation. (compressor speed may St tF Gas Heat Airflow Trim (default = 0%) increase when this feature is on) (inverter only) Boost mode will operate above this selected temperature. On = Maximum Compressor Run Time Between Defrost Cycles (default tt boost mode always on (default = 105°F) (inverter only) -
Page 49: Status Codes
tatus oDes Display Description of System Status Compressor Cooling, Low Stage (non-communicating units) Compressor Cooling, High Stage (non-communicating units) Compressor Heat, Low Stage (non-communicating units) Compressor Heat, High Stage (non-communicating units) Compressor Cooling, Single-Stage (single stage non-comm. units) Compressor Cooling, Low Stage (communicating units) Compressor Cooling, High Stage (communicating units) Defrost, Low Stage Gas Heat Defrost, High Stage Gas Heat... -
Page 50: Troubleshooting Chart
rouBlesHootIng Hart Symptom LED Status Fault Description Corrective Actions Equipment lacks shared data Populate shared data set using memory card Normal operation None No 115 power to furnace or no 24 volt power to integrated control Furnace fails to operate module Restore high voltage power to furnace and integrated control module. - Page 51 rouBlesHootIng Hart Symptom LED Status Fault Description Corrective Actions Check filters for blockage, clean filters or remove obstruction Furnace operates at reduced performance or operates on Check ductwork for blockage, remove E9 Airflow is lower than demanded low stage when high stage is obstruction and verify all registers are fully open expected Verify ductwork is appropriately sized for system,...
- Page 52 rouBlesHootIng Hart Symptom LED Status Fault Description Corrective Actions Flame sensed with no call for heat Correct short at flame sensor or in flame sensor Induced draft blower and wiring circulator blower runs Short to ground in flame sense EE continuously circuit Check for lingering or lazy flame...
- Page 53 rouBlesHootIng Hart Symptom LED Status Fault Description Corrective Actions Check filters and ductwork for blockage, clean filters or remove obstruction Aux limit switch open (blower Check circulator blower speed and performance, Furnace fails to operate compartment) correct speed or replace blower motor if necessary Tighten or correct wiring connection Aux switch (condensate switch)
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Page 54: Wiring Diagrams
IrIng IagraMs HIGH VOLTAGE! ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT ULTIPLE POWER SOURCES MAY BE PRESENT AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH ID BLOWER TWO-STAGE PRESSURE SWITCH ASSEMBLY SURFACE HIGH FIRE IGNITER PRESSURE LOW FIRE... - Page 55 THIS PAGE IS INTENTIONALLY LEFT BLANK...
- Page 56 Contractor Programs and Training • • Customer Services Financing Options 19001 Kermier Rd., Waller, TX 77484 www.goodmanmfg.com•www.amana-hac.com © 2018-2019 Goodman Manufacturing Company, L.P. is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
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