Turbosol TSR 7 Use And Maintenance Manual
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Turbosol TSR 7 Use And Maintenance Manual

Spritzbeton mobile spraying machine
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Turbosol Produzione S.r.l.
Via A. Volta, 1 - 31030 Pero di Breda di Piave (TV) Italy
Tel. +39 0422 90251 / Fax +39 0422 904408
mail info@turbosol.it / web www.turbosol.it
Use and maintenance manual
Spritzbeton mobile spraying machine
Translation of the original instructions
Model
TSR 7
Serial no.
_______
Year of manufacture
2018
Manual code
561318
Revision / of
0.0 / 05.11.2018

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Summary of Contents for Turbosol TSR 7

  • Page 1 Turbosol Produzione S.r.l. Via A. Volta, 1 - 31030 Pero di Breda di Piave (TV) Italy Tel. +39 0422 90251 / Fax +39 0422 904408 mail info@turbosol.it / web www.turbosol.it Use and maintenance manual Spritzbeton mobile spraying machine Translation of the original instructions...

  • Page 3: General Index

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: General index Title Page General index ..........................3 Using the manual ........................4 Main warnings .......................... 8 Characteristics and technical specifications ................22 Transport and commissioning ....................34 Operation ..........................49 Operator instructions ......................

  • Page 4: Using The Manual

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Using the manual Using the manual This manual has been drawn up by the Manufacturer and is an integral part of the machine's equipment. The information contained in the Spritzbeton mobile spraying machine manual is directed to the personnel responsible for driving and maintaining the machine itself.

  • Page 5: Structure Of The Manual

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Structure of the manual This manual is divided into chapters. Each chapter can in turn be divided 2.2.1 Subdivision of the manual into paragraphs. The page number, and the total number of pages of which the manual is composed are shown on the outer edge of each page (at the bottom).
  • Page 6 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 UNIT OF MEASUREMENT CONVERSION TABLE Quantity Name Symbol Relation with other S.I. units foot 0.3048 m Length inch 0.0254 m Mass pound 0.453 Kg hertz Frequency metres per second Speed feet per second ft/s 0.3048 m/s Acceleration...

  • Page 7: Storing The Manual

    PROHIBITION!: The reproduction of this manual is allowed only for the purpose of making a safety copy. The company Turbosol Produzione S.r.l. reserves, according to the law, ownership of this manual, prohibiting transfer to third parties and/or unauthorised reproduction.

  • Page 8: Main Warnings

    • Wear the personal protective equipment (P.P.E.), such as safety goggles, gloves and work footwear, where required; • Know and follow the safety instructions required by Turbosol Produzione S.r.l., the general accident prevention regulations and the safety regulations. Safety signs The symbols shown below are used (if relevant) in the use and maintenance manual.

  • Page 9: Danger Signs

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 3.2.1 Danger signs Generic danger This sign is used to highlight dangerous situations that may cause damage to people, animals and property. Failure to comply with the requirements associated with the sign may cause hazards. Danger of death This sign is used to highlight situations of serious danger that may cause serious damage or death.
  • Page 10 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Fall from height hazard This sign is used to highlight the fall from height hazard. Failure to comply with the requirements associated with the sign may cause serious trauma or death due to the fall. Danger of obstacle at the top This sign is used to highlight the danger arising from the presence of an obstacle at the top.

  • Page 11: Prohibition Signs

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 3.2.2 Prohibition signs Generic prohibition This sign is used to highlight the prohibition to perform certain manoeuvres, operations or the prohibition against specific behaviour. Failure to comply with the prohibitions associated with the sign may cause damage to property, animals and people.
  • Page 12 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Do not operate on moving parts This signal is used to highlight the prohibition for the operator to perform any operation on moving parts. Failure to comply with the prohibitions associated with the sign may cause damage to property, animals and people.

  • Page 13: Compulsory Signs

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 3.2.3 Compulsory signs Generic obligation This sign is used to highlight the obligation by the operator to comply with the requirements. Failure to comply with the requirements associated with the sign may cause damage to property, animals and people. Obligation to follow the sequence This sign is used to highlight the obligation by the operator to perform the operations described by following the sequence.
  • Page 14 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Obligation regarding personnel This sign is used to highlight the obligation to comply with all requirements concerning the personnel (operators). Failure to comply with the requirements associated with the sign may cause damage to property, animals and people.

  • Page 15: Graphical Signs And Written Warnings

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Graphical signs and written warnings The graphical signs and written warnings present on the machine are provided below. The signs were inserted in order to warn the operator against the dangers or residual potential sources of danger. A written comment explaining the meaning of the sign is present next to each exclusively graphic sign.

  • Page 16: Prohibition Graphical Signs And Written Warnings

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 3.3.2 Prohibition graphical signs and written warnings This sign highlights the prohibition against unauthorised persons to use the machine. The sign is placed on the general electric control board. Fig. 3.3-4 - Prohibition pictograph 3.3.3 Obligation graphical signs and written warnings...

  • Page 17: Location Of Graphical Signs And Written Warnings

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 3.3.4 Location of graphical signs and written warnings Fig. 3.3-8 - Location of graphical signs and written warnings Use and maintenance manual...

  • Page 18: Physical And Intellectual Requirements Of Qualified Personnel

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Physical and intellectual requirements of qualified personnel Qualified personnel must be able to perform the necessary operations, even physically, and to familiarise themselves with the safety instructions and regulations. This personnel has been trained to be able to use and maintain the machine in safe conditions.

  • Page 19: Personnel In Charge Of Routine Maintenance And Repairs

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Personnel in charge of routine maintenance and repairs The personnel performing this task must be able to: • Diagnose the efficiency condition of the machine; • Identify any faults; • Directly resolve the conditions that led to the error condition, provided that this is not a problem related to programming or tooling, in which case the relative personnel in charge will intervene;...

  • Page 20: Personnel Training

    ATTENTION!: The company Turbosol Produzione S.r.l. declines any responsibility deriving from incorrect operations performed by personnel not trained on using the machine, and from failure to comply with the general work protection safety regulations.

  • Page 21: Improper Use

    A series of potential improper uses that may result in personal injury or damage to the machine or equipment, for which the company Turbosol Produzione S.r.l. disclaims any liability, are provided below: •...

  • Page 22: Characteristics And Technical Specifications

    Machine description The Spritzbeton mobile spraying machine - TSR 7 (Fig. 4.1-1) is an articulated and extensible mobile boom with an adjustable nozzle at the end, designed for the infrastructure sector, suitable for use in both open and closed environments difficult to access such as tunnels, for spritzbeton (shotcrete) spraying.
  • Page 23 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: From now on we will talk about the machine defining its front, rear, right and left movement directions. The forward movement of the machine is towards its front part, where the mobile spraying arm is located.

  • Page 24: Technical Standards Applied And Directives

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Technical standards applied and directives The machine has been designed in compliance with the Community regulations concerning machine safety: • EN 12001:2012 Conveying, spraying and placing machines for concrete and mortar - Safety requirements; •...

  • Page 25: Residue Risks

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Residue risks The machine, in normal working conditions, may present some residual risks, mainly due to incorrect use or incorrect operation. The qualified personnel in charge of the machine, during its movement stage, must always stand on the driving footboard, highlighted in green in Fig.
  • Page 26 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Constantly make sure that unauthorised persons do not approach the danger zone. Lower limb crushing against crawlers during machine movement: Activate the crawlers via remote control only when required and outside the danger zone. Do not lean over the driving footboard when on board the machine.
  • Page 27 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: No smoking and no open flames. • Risks related to connected machines: Use the connected machines only in accordance with their instructions for use. Danger zone Operator zone Driving footboard on the machine Fig.

  • Page 28: Machine Technical Specifications

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Machine technical specifications 4.5.1 Technical specifications KUBOTA LOMBARDINI Power kW / Hp 18.5 / 24.8 15.7/21 Speed 3000 3000 Endothermic engine Cooling Liquid Accelerator Manual Manual Battery 70 Ah 12 Vdc Fuel tank capacity Litres Power...

  • Page 29: Output

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: External levers Forward/Reverse Distributors Middle levers Outriggers Inner levers (joined) High/Low speed Oil tank capacity Litres Heat exchanger 12 Vdc / 7.1 A Maximum spraying height Spraying range Maximum granulometry Extensions (with protective casing) Stroke stroke with...

  • Page 30: Dimensions

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Description Code Measurement 4.5.3 Dimensions Machine length Transp. le 3932 mm Machine width Transp. wi 1553 mm Machine height Transp. h 2055 mm Minimum machine length (footboard Min. le 4600 mm lowered) Minimum machine width Min.

  • Page 31: Machine Power Supply

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Engine type Characteristic Value 4.5.5 Machine power supply Brand KUBOTA LOMBARDINI Power 18.5 kW 15.7 kW Displacement ____ cm 1123 cm Endothermic engine Speed 3000 rpm 3000 rpm Cooling Liquid Battery 70 Ah 12 Vdc 70 Ah 12 Vdc Voltage...

  • Page 32: Vibrations

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 ATTENTION!: The acoustic impact on the surrounding environment produced by the machine in question under test conditions can be considered irrelevant. However please note that noise exposure of the operator assigned to such machines will have to be assessed under the actual working conditions in which the machines will operate.

  • Page 33: Characteristics Of The Product To Be Processed

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Characteristics of the product to be processed The machine can process concrete whose composition is suitable to be 4.6.1 Technical specifications of the product to be sprayed. sprayed Air and additive, necessary for the shotcrete, must be mixed to the concrete in the nozzle.

  • Page 34: Transport And Commissioning

    ATTENTION!: Follow the requirements provided below. The machine can only be transported by personnel of the company Turbosol Produzione S.r.l. or by personnel authorised by it. The Spritzbeton mobile spraying machine must be lifted and moved by using a suitable lifting device with a suitable capacity. The capacity of the lifting device must be at least 20% more than the mass to be lifted (see Tab.

  • Page 35: Lifting Hooking Points

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: operation of the forklift or crane. In any case please note that improper use of the lifting device subjects the operators to the following risks: • Contacts with moving parts of the forklift or of the crane; •...

  • Page 36: Lifting By Using Ropes Or Slings

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Lifting by using ropes or slings • The lifting and handling operations required to carry out 5.3.1 General recommendations installation must be performed by using adequate means and by specialised personnel trained in this type of operation; •...
  • Page 37 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: ATTENTION!: Notify the crane operator/superior in case of faults. • Check that the harness is not damaged (without cracks, cuts, crushing, 5.3.2.2 Harness integrity check knots); • Check the register of periodic checks of lifting devices, check the expiration dates;...
  • Page 38 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 • Check that the materials, in their current state, can be transported by 5.3.2.3 Check of the material to be transported means of the lifting device (check that the packaging is intact, no and of the harness element is unstable);...

  • Page 39: Determining The Capacity

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: The following figure (Fig. 5.3-6) indicates the load percentages that the 5.3.3 Determining the capacity harness accessories can actually support depending on the vertex angle. In the example on the right (vertex angle 60*2=120°) the lifting accessory can support only 50% of the load that it can support if used instead as indicated in the example on the left (vertex angle 0°).
  • Page 40 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Fig. 5.3-7 - Vertex angle diagram - load increase factor In any case, please note that: • For vertex angles higher than 120°, the capacity varies greatly due to small variations in the angle and it is advisable to avoid such excessive configurations by implementing, for example, rocker arms or lifting beams;...

  • Page 41: Load Lifting And Traversing

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Some safety instructions regarding load lifting operations are provided 5.3.4 Load lifting and traversing below: • Check that the harness corresponds to what is required (both when all the required active sections come into action, and as a general seal) and the proper balancing of the load, by slowly and slightly raising the load (Fig.
  • Page 42 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 • Choose a safe working position, with the option of dodging the load 5.3.4.1 Slinger work position in case of unexpected movements, with no falls and crushing; • Visual contact with the crane operator is required; Fig.
  • Page 43 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Hand signal: «Slowly upward» 5.3.4.2 Hand signs during load movement • Give the «Slowly upward» order to the crane operator via a hand signal; • Supervise the load lifting operation from a close distance and without being exposed to risks.

  • Page 44: Manual Handling Of Loads

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Manual handling of loads Manual handling of loads (MHL) must be carried out in safe conditions to avoid overloading the dorso-lumbar section of the vertebral column. Some safety instructions regarding manual load handling operations are provided below: ATTENTION!: The lifting and handling operations must be carried out in compliance with the maximum weight that can be lifted by a person...
  • Page 45 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: • Avoid twisting the chest; Fig. 5.4-3 - Lifting technique • Keep the load as close to the body as possible; • Distribute the load on both sides; • Keep the view free; •...

  • Page 46: Commissioning

    Failure to comply with the following warnings may result in injury, death or damage to the equipment. The company Turbosol Produzione S.r.l. declines any responsibility for damage to persons and property caused by an installation carried out in an environment with one of the following situations.

  • Page 47: Connection To The Electrical Mains

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Connection to the electrical mains PLEASE NOTE: The machine must be connected to electrical mains only when used with an electric motor, rather than an endothermic one. In general, the machine must work with the electric motor when it must be used in a tunnel.

  • Page 48: Connection Modes

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 The electrical control board of the machine is powered by inserting the 5.6.2 Connection modes power cable socket into the 5-pin plug (3P+N+T) for machine connection (Fig. 5.6-1), after removing the cap. Before making the connection, check that the mains voltage and frequency are compatible with the values required by the electric motor of the machine (see paragraph 4.5.5).

  • Page 49: Operation

    Machine operation The Spritzbeton mobile spraying machine - TSR 7 (Fig. 6.1-1) is an articulated and extensible mobile boom with an adjustable nozzle at the end, designed for the infrastructure sector, suitable for use in both open and closed environments difficult to access such as tunnels.

  • Page 50: Motor Compartment And Hydraulic System

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 6.1.2 Motor compartment and hydraulic system All machine movements (crawler, boom, outriggers) are hydraulically operated. The machine's hydraulic system consists of hydraulic motors, hydraulic pumps, valves/solenoid valves, cylinders (of various types), oil tank and so on (see attachment A4 Hydraulic diagram of the machine).

  • Page 51: Mobile Boom With Nozzle

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 6.1.3 Mobile boom with nozzle The mobile boom is the part of the machine that allows the spraying nozzle to be brought to the specific position for laying the concrete. This device, mounted on the crawler undercarriage on the opposite side to that of the driver, is composed of: •...

  • Page 52: Outriggers

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 6.1.4 Outriggers The outriggers, hydraulically operated, are the elements of the machine that allow it to be protected against potential displacement/overturning during the boom handling and spraying stages. Once brought to the place of use, before spraying, the machine must be stabilised by activating the outriggers, so that it is stable and levelled in its position.

  • Page 53: Control And Warning Devices

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Control and warning devices The tables that describe the control and warning devices associated with each illustration are provided below. The code column shows the references to the control and warning devices as shown in the wiring diagram attached to the manual.
  • Page 54 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 ELECTRIC CONTROL BOARD CONTROL DEVICES WARNING DEVICES Symbol Code Description Symbol Code Description Motor thermal ENGINE protection activation warning YELLOW PROTECTION indicator light Board power supply VOLTAGE engaged warning WHITE PRESENCE indicator light Phase inverted or phase at electrical connection...

  • Page 55: Control Desk

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: The following figure (Fig. 6.2-2) highlights the control, warning and 6.2.2 Control desk EMERGENCY devices installed on the control desk on the machine. C14 C25 STAB S7 S8 CING-DX STAB-SX SOLLEV POLSO2 CING-SX STAB-DX...
  • Page 56 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 CONTROL PANEL CONTROL DEVICES WARNING DEVICES Symbol Code Description Symbol Code Description Circuit disengaged warning RED indicator light Circuit engaged warning GREEN indicator light (system control enabled) Spraying boom control enabled warning BLUE indicator light Electric motor started warning GREEN indicator...
  • Page 57 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: CONTROL PANEL CONTROL DEVICES WARNING DEVICES Symbol Code Description Symbol Code Description Engine to be used selection 2- position selector: • Upward: endothermic engine • Downward: electric motor Outriggers to be moved selection two-positions selector: •...
  • Page 58 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 CONTROL PANEL CONTROL DEVICES WARNING DEVICES Symbol Code Description Symbol Code Description Spraying boom rightward or leftward oscillation control hydraulic distributor ROTAZ PLEASE NOTE: This lever is delivered disconnected, supplied inside the tool compartment.

  • Page 59: Remote Control Pushbutton Panel

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: The following figure (Fig. 6.2-3) highlights the control, warning and 6.2.3 Remote control pushbutton panel EMERGENCY devices installed on the remove control pushbutton panel. It can operate both wirelessly and with a cable. To enable and disable the remove control pushbutton, see par.
  • Page 60 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 REMOTE CONTROL PUSHBUTTON PANEL CONTROL DEVICES WARNING DEVICES Symbol Code Description Symbol Code Description Four control positions joystick: • Upward: boom lowering or undercarriage forward (depending on the part enabled) • Downward: boom lifting or undercarriage JOYSX backward (depending on...

  • Page 61: Other Warning Devices

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: The other warning devices present on the machine are highlighted below. 6.2.4 Other warning devices Fig. 6.2-4 - Levelling indicator Fig. 6.2-5 - Indicator light OTHER WARNING DEVICES CONTROL DEVICES WARNING DEVICES Symbol Code Description...

  • Page 62: Safety Devices

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Safety devices The machine is equipped with some safety devices shown in the following paragraphs. PROHIBITION!: Tampering with, excluding and/or removing any of the safety devices on the machine is strictly prohibited. Replacing any safety device or one of its components with a non- identical/original one is strictly prohibited.

  • Page 63: Guards

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: The guards are parts of a machine used specifically to provide protection 6.3.2 Guards through a physical barrier. Depending on their construction, guards can be called sleeve, cover, screen, door, full segregation guard, etc. The types of guard used on the machine are described below: •...

  • Page 64: Negative Brake On The Reduction Gear

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Code Description Electric motor protection magneto-thermic switch Phase control fuses Transformer protection magneto-thermic switch F13/14 Glow-plug pre-heat fuses Diesel pump fuse Endothermic engine indicator fuse Electric fan fuse Backward crawler movement fuse Services common to the two power supplies fuse Work headlight fuse Horn fuse...

  • Page 65: Getting Started

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Getting started The Spritzbeton mobile spraying machine is equipped with a hydraulic oil 6.4.1 Hydraulic control unit check tank supplying its hydraulic system, to drive the undercarriage, the boom and the outriggers. Before starting the machine it is required to check the hydraulic oil level in the tank.

  • Page 66: Check Of The Fuel For The Endothermic Engine

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 The Spritzbeton mobile spraying machine is equipped with a fuel tank 6.4.2 Check of the fuel for the endothermic (diesel) to supply the endothermic engine. engine The fuel tank is located inside the engine compartment, and it is therefore required to open the bonnet to access it.

  • Page 67: Operator Instructions

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Operator instructions Safety instructions ATTENTION!: Failure to comply with the following safety instructions may result in injury, death or damage to the machine. OBLIGATION!: Use the machine with endothermic engine only in an open environment.

  • Page 68: Checks To Be Performed Before Starting The Machine

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 • Check that the operator's clothing is suitable. The operator must not 7.1.1 Checks to be performed before starting the wear loose clothing, wrist watches, rings, necklaces or similar machine. objects. Long hair must be collected; •...

  • Page 69: Operations Not Permitted

    PROHIBITION!: It is forbidden to remove protective screens or guards. 7.1.4 Non-obvious hazards ATTENTION!: Both the qualified operator and the technical staff of the company Turbosol Produzione S.r.l. working on a machine must take into account other less obvious hazards, which are often underestimated at the production sites: •...

  • Page 70: Ignition Set-Up

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Ignition set-up • Before starting the machine, make sure that the electrical system of 7.2.1 Ignition set-up with operation by means of the construction site where it will be used is activated. electric motor •...

  • Page 71: Machine Operation With Endothermic Engine

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: To power-up and start the Spritzbeton mobile spraying machine with 7.3.2 Machine operation with endothermic endothermic engine, proceed as follows: engine • Check that the red “EMERGENCY” (C21) button is not pressed. Otherwise reset it;...

  • Page 72: Driving The Machine From The Ground (With Remote Control)

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 The machine is equipped with a remote control with which it is possible to 7.4.2 Driving the machine from the ground (with control the movement of parts of the machine, standing on the ground, in remote control) order to more closely see the point where the machine must be positioned for spraying.
  • Page 73 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: When you wish to drive the machine with the remote control, proceed as 7.4.2.1 Remote control activation follows to activate it. • Remove the cap from the “IM2” plug on the upper side of the electric control board, and insert the ILME connection socket of the remote control via radio (Fig.

  • Page 74: Using The Machine

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 To deactivate the remote control, proceed as follows: 7.4.2.2 Remote control deactivation • Deactivate the remote control, by moving the “I/O” selector (S9) downward towards “O”. • If the remote control was used with the cable, disconnect the connection cable (Fig.
  • Page 75 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: OBLIGATION!: Always make sure you have good visibility in any situation so as to ensure the safety of personnel near the machine. In case of inadequate visibility, seek the aid of another person to direct movements (outside of the machine’s operating area);...

  • Page 76: Moving The Machine

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Moving the machine The machine can be moved with driver on board (see par. 7.5.2) or by means of remote control (see par. 7.5.3). In the first case to bring the machine near the place of use (and move it away), while in the second case for micro movements when the machine is already in the place where the spraying is to be carried out.

  • Page 77: Machine Transport Configuration

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: The machine transport configuration, called transport position (Fig. 7.5-1), 7.5.1 Machine transport configuration is with: • Boom fully lowered and aligned with the machine; • Nozzle facing upward; • Supply pipes of the product to be sprayed disconnected (concrete pipe, air pipe, additive pipe);...

  • Page 78: Machine Movement Control

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 The machine is moved with the driver on board, standing on the driving 7.5.2 Machine movement control footboard and firmly holding the roll-bar. To move the machine, proceed as follows: With machine stopped, select the running speed by means of the speed selector (VEL): upward on for fast speed;...

  • Page 79: Slopes And Slope Variations Permitted

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: The machine can move facing only the slopes allowed and indicated in Fig. 7.5.4 Slopes and slope variations permitted 7.5-3 and Fig. 7.5-4, and always checking that, when facing slopes, the boom does not touch the ground, with the risk of destabilising the machine.
  • Page 80 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Fig. 7.5-6 - Example of an error in moving the machine: no change of direction on large differences in height • While climbing, do not turn the steering wheel while passing from flat ground to the slope (Fig.
  • Page 81 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: • When changing direction in a condition where the crawler cannot move sideways, due to an obstacle it is passing over, the crawler could be damaged and escape its seat (Fig. 7.5-9). Fig.

  • Page 82: Machine Stabilisation

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Machine stabilisation Once brought to the place of use, the machine must always be stabilised with its outriggers (see par. 7.6.3). The machine must be stabilised according to ground conditions. Always use distribution plates of adequate size: increase the support surface by means of appropriate support plates if the ground is not firm enough.

  • Page 83: Outrigger Support Minimum Areas

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: A table with the outrigger support minimum areas depending on the type 7.6.1 Outrigger support minimum areas of ground is provided below. Recommended support Admissible contact Minimum area plate (minimum Type of ground pressure required dimensions)

  • Page 84: Control To Move The Machine Outriggers

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Once the machine has been used, before carrying out its movement and after having retracted the spraying boom, the outriggers must be deactivated (see par. 7.6.3) and returned to rest/transport position, proceeding in the reverse manner as indicated above.
  • Page 85 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Fig. 7.6-3 - Examples of outrigger positioning: incorrect on the left, correct on the right Use and maintenance manual...

  • Page 86: Connection To The Equipment For Feeding The Product To Be Sprayed

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Connection to the equipment for feeding the product to be sprayed Once brought to the place of use and stabilised, in order to operate the machine must connected, means pipes, equipment/machinery that will supply it with the material to be sprayed: concrete, compressed air, additive.

  • Page 87: Spraying Boom Movement

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Spraying boom movement The spraying boom can be moved with driver on board (see par. 7.8.1) or by means of remote control (see par. 7.8.2). ATTENTION!: • Boom movement is only allowed when the machine is in position and stabilised.

  • Page 88: Boom Movement Control With Remote Control

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 For nozzle movement: To move the nozzle to the left or to the right (max rotation 240°), use the distributing lever POLSO1, moving it as required backward or forward. To rotate the nozzle on its axis to the left (anticlockwise) or to the right (clockwise) (max rotation 360°), use the distributing lever POLSO2, moving it as required backward or forward.

  • Page 89: Stop

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Stop The stopping operating modes are provided below. The modes described 7.9.1 Foreword are the only ones allowed by the manufacturer. To stop the machine you must: 7.9.2 Normal stop • Stop the supply of material to be sprayed;...

  • Page 90: Emergency Stop

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 7.9.3 Emergency stop ATTENTION!: The emergency stop is needed when a danger has occurred that can put at risk the safety of the operator, of any people close to the machine and of the machine itself. After an emergency stop and before restarting the machine, check that the inconvenience that caused the machine to stop has been eliminated.

  • Page 91: Cleaning The Machine At The End Of Operations

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 7.10 Cleaning the machine at the end of operations OBLIGATION!: The operator must be specifically trained to perform the machine cleaning operations. During cleaning operations, no other operator must be in the vicinity of the machine.

  • Page 92: Removing Pipe Clogging

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 ATTENTION!: Carefully read the paragraph 0 to eliminate any clogging found during cleaning. OBLIGATION!: If water is used for cleaning, it is required to take the machine to a suitable place to avoid the dispersion of waste water into the environment.

  • Page 93: Troubleshooting

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Fig. 7.11-1 - Clogging search on rubber pipe 7.12 Troubleshooting In the event of a malfunction of the control system (for example, if the 7.12.1 Emergency procedure to be followed to remote control does not work), to lower the spraying boom it is required to lower the spraying boom in the event of a install the distribution levers that control it (supplied) on the driving desk...
  • Page 94 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Problem Probable cause Solution Damage or wear of seals Contact a specialised centre. EXCESSIVE NOISE Internal wear anomaly of seals. Contact a support centre. EXCESSIVE VIBRATIONS Internal wear anomaly of seals Contact a support centre.
  • Page 95 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Problem Probable cause Solution DIFFICULTY IN MOVEMENTS Cracks or structural deformation. Contact the manufacturer Disable the inductive end of strokes, ROTATION NOT FUNCTIONING Faulty end of stroke sensors. immediately replace the sensor * Operations to be carried out at an authorised workshop.

  • Page 96: Routine Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Routine maintenance Glossary and terminology Some recurring terms in the manual are described below in order to univocally determine their meaning: • Routine maintenance: set of operations required to maintain the functionality and efficiency of the component/part.

  • Page 97: Maintenance Safety Regulations

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Maintenance safety regulations ATTENTION!: Failure to comply with the following safety instructions may result in injury, death or damage to the machine. Before starting maintenance operations, carefully read these instructions. OBLIGATION!: To carry out maintenance operations, the machine must be brought to a suitable place, large enough to be able to manoeuvre it and climb on it, with a rigid and smooth floor and an optimal room lighting.
  • Page 98 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 ATTENTION!: • Always entrust the operations to personnel trained and qualified for the type of maintenance operation. Maintenance operations must always be carried out by the personnel in charge. • Always keep a fire extinguisher available for the maintenance operator to use.

  • Page 99: Cleaning Safety Regulations

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Cleaning safety regulations ATTENTION!: Every cleaning operation must be carried out with the machine stopped, after having disconnected all power sources (electrical, etc.) from all the components of the machine and with the emergency stop button on (pressed).

  • Page 100: Repair Safety Regulations

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Repair safety regulations OBLIGATION!: To carry out maintenance operations, the machine must be brought to a suitable place, large enough to be able to manoeuvre it and climb on it, with a rigid and smooth floor and an optimal room lighting. Before starting any operation, check that all the necessary tools are present.

  • Page 101: Routine Maintenance Of The Machine

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: the parts of the machine. The footboard must only be used to drive the machine. • Never align holes or slots with fingers: use an adequate centring tool. • Do not accumulate oily or greasy cloths as they constitute a fire hazard.

  • Page 102: Emergency Buttons

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Pushbutton or handheld emergency buttons must always be checked 8.7.1 Emergency buttons visually (functional integrity must be checked) and tested every time the machine is used. Pushbutton or handheld emergency stop devices must be checked carefully and maintained at least every 6 months.

  • Page 103: Brake On Reduction Gears

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Fig. 8.7-3 - Fuse and fuse holder example The table below (Tab. 8.7-1) shows the typical classification of fuses that can be used in electrical equipment. Type Description Low voltage fuses in miniature format (e.g. 5x20) FF, FA Superfast Fast...

  • Page 104: Electric Motor Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Electric motor maintenance Before carrying out any operation on the motor, the auxiliary circuits and/or accessories must be disconnected from the power supply. In particular: • Check the insulation from the electrical mains; •...
  • Page 105 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Problem Possible cause Solution motor with those of the motor Incorrect motor rotation Incorrect connection Invert two phases between each other direction Overload Reduce the load Check the regular ventilation air flow and clean Insufficient cooling the flaps The motor overheats...

  • Page 106: Endothermic Engine Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Endothermic engine maintenance For maintenance of the endothermic engine, refer to the attached original documentation. The electrolytic accumulator contains sulphuric acid and produces highly 8.9.1 Accumulator explosive hydrogen. Abide by the following precautions to avoid serious injuries and fire: •...

  • Page 107: Electrical System Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 8.11 Electrical system maintenance For each electrical system, proper and suitable maintenance, carried out by 8.11.1 Installation, operating and maintenance skilled and qualified personnel, contributes to keeping the level of system conditions reliability and its safety rating constant over time.

  • Page 108: Remote Control Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 • Checking the tightening of screws, terminal board and bolts of the electric control board (a thermal camera allows to easily identify the loose clamps that normally overheat); • The check and potential arrangement of the electrical system cables in particular in and out of the equipment casings (tightening of the cable glands and position of the gaskets);...

  • Page 109: Hydraulic System Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 8.12 Hydraulic system maintenance Maintenance activities (inspection, maintenance, repair) must be defined according to the specific requirements for the components, the operating conditions (pressures, temperatures, environmental conditions) and the use (start-up time, cycle duration, operation on multiple shifts). In this regard it is required to carry out a visual inspection concerning the most obvious problems: •...

  • Page 110: Inspection, Maintenance And Repair

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 All the considerations that follow are based on the standard condition of a 8.12.2 Inspection, maintenance and repair control unit installed in standard climatic conditions (Central European climate) and with environmental pollution characteristic of companies with an average level of cleanliness.

  • Page 111: Measures To Be Taken If The Maximum Filling Level Is Exceeded

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Expansion of the casing due to temperature increase: 8.12.5 Measures to be taken if the maximum filling level is exceeded • Correct the filling level. Exceeding the maximum filling level due to probable water infiltration: •...

  • Page 112: Pressure Values

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 The pressure values must be checked if the behaviour of the drives 8.12.8 Pressure values changes (e.g. cycle time increase, etc.). Alternatively it is recommended to perform at least one check every six months. It is recommended to keep the pressure values in accordance with the maintenance documentation.

  • Page 113: Pipes

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: OBLIGATION!: Ensure to have discharged any residue pressure, before disassembling or loosening the piping and hydraulic system fittings. The pipes are made up of pipes and connecting elements. 8.12.11 Pipes Connection types: •...
  • Page 114 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 It is recommended to determine the number of supports based on the 8.12.11.1 Requirements for the assembly and following average anchoring distances: disassembly of flexible hydraulic conduits • 1500 mm for pressurised pipes; •...
  • Page 115 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Fig. 8.12-2 - Pipe positioning A correct tightening (block/support) of the pipe is crucial to properly direct the pipe and to prevent it from coming into contact with surfaces that may damage it.
  • Page 116 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Fig. 8.12-3 - Pipe positioning As a general precaution, it is important not to place the flexible pipe directly on surfaces that can cause wear or abrasion damage to the outer coating (pipe-to-pipe or pipe-to-object contact).

  • Page 117: Heat Exchanger

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: • The air enclosed in the pipes must be removed by loosening the connections of the highest parts of the system; • The outflow of air is signalled by the presence of foam: when the flow from the fitting is continuous, the air has been removed;...

  • Page 118: Crawler Undercarriage Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 8.13 Crawler undercarriage maintenance In addition to what is indicated below, refer to the attached original documentation for crawler undercarriage maintenance. Daily: 8.13.1 Crawler undercarriage periodic • Check the tension of the crawler; maintenance •...
  • Page 119 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: After approximately 100 hours of operation (running in), change oil in the reduction gear. Then, every 2,000-2500 hours of operation or in nay case every year. Empty oil with the reduction gear hot to favour the outflow. Wash the inside of the reduction gear with suitable liquid and recommended by the manufacturer of the lubricants.

  • Page 120: Nuts And Bolts Tightening

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 • Turn the reduction gear until the drain cap (position ”A”, Fig. 8.13-1) 8.13.2.1 Reduction gear lubrication reaches approximately 15° below the centreline of the reduction gear. • Remove the oil caps. •...

  • Page 121: Crawler Part Replacement

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: The following crawler components (Tab. 8.13-3)must be replaced before 8.13.4 Crawler part replacement they reach the maximum limit of 100% wear. Their replacement is to be considered a special operation. Wear percentage Original Description Type (code)
  • Page 122 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 • Loosen the tensioning valve (Fig. 8.13-3). Only disassemble the tensioning valve when grease pressure has been released. Fig. 8.13-3 - Crawler tensioning valve • Move the front wheel back, pressing the crawler with your foot. •...
  • Page 123 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Fig. 8.13-5 - Tensioning kit The correct tensioning pressure of the crawler is 150 bar. Use and maintenance manual...

  • Page 124: Spraying Boom Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 8.14 Spraying boom maintenance ATTENTION!: If operations must be performed with a mobile boom not in transport position, always apply blocks or supports to eliminate the risk of falling boom in the event of any anomaly. In addition to what is indicated below, refer to the attached original documentation for spraying boom maintenance.
  • Page 125 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Fig. 8.14-1 - Boom lubrication points Fig. 8.14-2 - Nozzle holding wrist lubrication points Grease for boom Brand MULTIS MULTIS MOBILGREASE MOBILGREASE MOBILTAC D BEACON BEACON EDL-501 GR MU GR MU ATHESIA ATHESIA ENEGREASE...

  • Page 126: Boom Rotation End Of Stroke

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Boom rotation is controlled by: 8.14.3 Boom rotation end of stroke • Inductive end of strokes; • Mechanical end of strokes. The inductive end of strokes have functional priority over the mechanical ones.

  • Page 127: Outrigger Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 8.15 Outrigger maintenance Clean and grease, if required, the outrigger extensions every day. 8.15.1 Outrigger periodic maintenance The greases permitted for outrigger lubrication are provided in Tab. 8.15-1. The grease used by the manufacturer is of the Loctite brand. Fig.

  • Page 128: Cleaning The Machine

    OBLIGATION!: In all cleaning operations it is mandatory to wear adequate respiratory tract and eye personal protective equipment. 8.17 Recommended spare parts To ensure efficient machine maintenance, Turbosol Produzione S.r.l. recommends its customers to procure spare parts (recommended spare list parts). Annex A9 Spare parts lists the spare parts recommended for the Spritzbeton mobile spraying machine.

  • Page 129: Machine Examination

    The register header that the user must maintain is provided below by way of example. Concrete spraying boom Spritzbeton mobile spraying machine Manufacturer Turbosol Produzione S.r.l. Model Serial no. TSR 7 _______ Customer (owner) _________________ Tab.

  • Page 130: Machine Storage Conditions

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Machine storage conditions Temporary decommissioning In the event that the machine needs to be decommissioned for short periods, it will be sufficient to disconnect the connections to the electric and pneumatic mains, as well as to the product refuelling equipment, perform cleaning at the end of the operations and protect the rough parts (not protected by paints, surface treatments or plastic) by means of anti- rust protective oils.

  • Page 131: Dismantling The Machine

    Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Dismantling the machine 10.1 Dismantling the machine The machine must be dismantled at a workshop with the specific authorisations to perform this activity. In any case it is required to remember some operations that must be carried out before demolition and in any case after decommissioning.

  • Page 132: Waste Management By Companies

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 10.3 Waste management by companies ATTENTION!: The following requirements do not apply, if the holder of the waste is a private person. Pursuant to Legislative Decree no.152/2006, companies and industrial bodies are required to annually communicate, with the methods established by law, the quantities and quality characteristics of hazardous waste in the aforementioned activities.
  • Page 133 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: ATTENTION!: Anyone who, by reason of their activity and pending the consortium, holds waste vegetable and animal oils and fats, is obliged to store them in an appropriate container complying with the provisions in force concerning disposal.

  • Page 134: Summary Table For Periodic Maintenance

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Summary table for periodic maintenance The frequency of maintenance operations, broken down by type, is summarised below (Tab. 10.3-1). See chapter 8 for detailed information on the operations to be performed. Frequency Daily Every week...
  • Page 135 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Frequency Daily Every week Every two Monthly Every three Every six Every year Other weeks months months (8 hours) (40 hours) (170 hours) (2040 (80 hours) (510 hours) (1020 hours) Parts hours) Remote control Check on each...
  • Page 136 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 The frequency of maintenance operations for the undercarriage crawler, is summarised below (Tab. 10.3-2). Refer to chapter 8 and the documentation of its enclosed parts for detailed information on the operations to be performed. Every 1000 Frequency Every 50...
  • Page 137 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Every 1000 Frequency Every 50 Every 250 Every 500 When hours or Daily hours or hours or hours or Other necessary every 24 every week every month every year Parts months Pipe wear check Tightening of fittings Oil tank breather cap...
  • Page 138 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 The frequency of maintenance operations for the spraying boom, is summarised below (Tab. 10.3-3). Refer to chapter 8 and the documentation of its enclosed parts for detailed information on the operations to be performed. The special maintenance operations are those with a yearly frequency: contact the support service.
  • Page 139 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Every 1000 Frequency Every 50 Every 150 Every 500 When hours or Daily hours or hours or hours or Other necessary every 24 every week every year every year Parts months Stickers and visual warnings check Cleaning...

  • Page 140: Table Of Contents

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Summary and index of the figures 12.1 Summary General index ....................................3 Using the manual ................................... 4 Using the manual ..................................4 2.1.1 Definitions ..................................4 Structure of the manual ................................5 2.2.1 Subdivision of the manual ..............................
  • Page 141 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Technical standards applied and directives ..........................24 Intended use conditions ................................. 24 Residue risks ................................... 25 Machine technical specifications ............................28 4.5.1 Technical specifications ..............................28 4.5.2 Output ................................... 29 4.5.3 Dimensions ..................................
  • Page 142 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 6.2.3 Remote control pushbutton panel ..........................59 6.2.4 Other warning devices ..............................61 Safety devices ..................................62 6.3.1 Emergency buttons ............................... 62 6.3.2 Guards ..................................63 6.3.3 Automatic protection switches and inverters, magneto-thermic switches, thermal relays and protection fuses ..63 6.3.4 Negative brake on the reduction gear ..........................
  • Page 143 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: 7.7.1 Concrete pipe connection ............................. 86 7.7.2 Compressed air pipe connection ........................... 86 7.7.3 Additive pipe connection .............................. 86 Spraying boom movement ..............................87 7.8.1 Boom movement control on the machine ........................87 7.8.2 Boom movement control with remote control ......................
  • Page 144 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 8.11.1 Installation, operating and maintenance conditions ....................107 8.11.2 Periodical maintenance .............................. 107 8.11.3 Remote control maintenance ............................. 108 8.12 Hydraulic system maintenance ............................109 8.12.1 Maintenance documentation ............................. 109 8.12.2 Inspection, maintenance and repair ...........................
  • Page 145 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Summary table for periodic maintenance ..........................134 Summary and index of the figures ............................140 12.1 Summary ..................................140 12.2 Index of the figures ................................146 Use and maintenance manual...

  • Page 146: Index Of The Figures

    Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 12.2 Index of the figures Fig. 2.5-1 - Manual identification data ..............................7 Fig. 3.3-1 - Danger pictograph ................................15 Fig. 3.3-2 - Danger pictograph ................................15 Fig. 3.3-3 - Danger pictograph ................................15 Fig.
  • Page 147 Code: 561318 Spritzbeton mobile spraying machine Revision: 05.11.2018 Date: Fig. 6.2-4 - Levelling indicator................................61 Fig. 6.2-5 - Indicator light ..................................61 Fig. 6.3-1 - Example of emergency buttons with and without unlocking key ..................62 Fig. 6.3-2 - Motor compartment bonnet with key lock in closed (left) and open (right) position – right side view ......63 Fig.
  • Page 148 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Fig. 8.13-3 - Crawler tensioning valve ..............................122 Fig. 8.13-4 - Crawler removal ................................122 Fig. 8.13-5 - Tensioning kit .................................. 123 Fig. 8.14-1 - Boom lubrication points ..............................125 Fig. 8.14-2 - Nozzle holding wrist lubrication points ........................... 125 Fig.
  • Page 149 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 EC Declaration of Conformity Copy Use and maintenance manual...
  • Page 150 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 151 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 EC plate copy EC marking plate Serial no.plate Fig. A2-1 - EC plate of Spritzbeton mobile spraying machine CE Marking Manufacturer’s company name and address Type Serial no. Year of manufacture Weight Installed power Power voltage...
  • Page 152 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 153 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Wiring diagram Use and maintenance manual...
  • Page 154 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 155 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Hydraulic diagram Use and maintenance manual...
  • Page 156 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 157 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Endothermic engine instructions Use and maintenance manual...
  • Page 158 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 159 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Crawler undercarriage instruction Use and maintenance manual...
  • Page 160 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 161 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Electric motor technical data sheet Use and maintenance manual...
  • Page 162 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 163 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Remote control instructions Use and maintenance manual...
  • Page 164 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 165 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Spare parts list Use and maintenance manual...
  • Page 166 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 167 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Machine inspection report CONCRETE SPRAYING BOOM INSPECTION REPORT PAGE 1 OF 5 Use and maintenance manual...
  • Page 168 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 CONCRETE SPRAYING BOOM INSPECTION REPORT PAGE 2 OF 5 Use and maintenance manual...
  • Page 169 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 CONCRETE SPRAYING BOOM INSPECTION REPORT PAGE 3 OF 5 Use and maintenance manual...
  • Page 170 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 CONCRETE SPRAYING BOOM INSPECTION REPORT PAGE 4 OF 5 Use and maintenance manual...
  • Page 171 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 CONCRETE SPRAYING BOOM INSPECTION REPORT PAGE 5 OF 5 Use and maintenance manual...
  • Page 172 Code: 561318 Spritzbeton mobile spraying machine Revision: Date: 05.11.2018 Use and maintenance manual...
  • Page 174 ZZZZZ Made by CONCRETA (www.concreta.org) for Turbosol Produzione S.r.l. All rights reserved. No part of the publication may be copied or distributed by any means whatsoever without the written authorisation of Turbosol Produzione S.r.l..

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