Turbosol BM 30 Use And Maintenance Manual
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Turbosol BM 30 Use And Maintenance Manual

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ORIGINALI
USE AND MAINTENANCE MANUAL
IT
EN
BM 30
IS13/02
561291
-
Serial number
READ THIS MANUAL CAREFULLY BEFORE USING THE MACHINE.
THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE KEPT FOR FUTURE REFERENCE
UNTIL THE MACHINE IS DISPOSED OF

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  • Page 1 ORIGINALI USE AND MAINTENANCE MANUAL BM 30 IS13/02 561291 Serial number READ THIS MANUAL CAREFULLY BEFORE USING THE MACHINE. THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE KEPT FOR FUTURE REFERENCE UNTIL THE MACHINE IS DISPOSED OF...
  • Page 2 THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...

  • Page 3: Table Of Contents

    INDEX CE DECLARATION ..............................1 1.1 CE DECLARATION OF CONFORMITY ......................1 GENERAL INFORMATION............................1 2.1 IMPORTANCE OF THE MANUAL........................1 2.2 ABBREVIATIONS ............................1 2.3 NOTES ................................1 2.4 DESCRIPTION OF THE SYMBOLS......................... 1 2.5 "MACHINE OFF" STATE..........................1 2.6 MAIN INFORMATION AND CONTACTS ......................
  • Page 4 INDEX 6.5 RESIDUE RISKS.............................. 6 USE AND OPERATION ............................1 7.1 OPERATION PRINCIPLE ..........................1 7.2 PUMPABLE MATERIALS..........................1 7.3 CHECKS BEFORE SWITCH-ON........................2 7.4 CONTROLS ..............................4 7.5 MACHINE SWITCH-ON ........................... 6 7.6 Additive pump parameters settings........................7 7.7 CLEANING AT END OF WORK........................10 7.7.1 Cleaning the machine ..........................
  • Page 5 INDEX DEMOLITION................................1 9.1 MAIN WARNINGS ............................1 TROUBLESHOOTING ............................. 1 10.1 FAULTY ELECTRONIC BOARD ........................1 10.2 PUMPING SYNCHRONISM RESET ......................1 10.3 OPERATOR INTERVENTION........................2 OPERATOR RESPONSIBILITY ..........................1 11.1 RESPONSIBILITY............................1 11.2 WARRANTY..............................1 THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...

  • Page 6: Ce Declaration

    BM 30 1 - CE DECLARATION IS13/02 - 561291 CE DECLARATION OF CONFORMITY The original CE Declaration of conformity is provided separately from the manual. Cap. - Pag. THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...

  • Page 7: General Information

    BM 30 2 - GENERAL INFORMATION IS13/02 - 561291 IMPORTANCE OF THE MANUAL This "Use and maintenance instructions" technical manual is drawn up as indicated in the European Directives, in order to guarantee an easy and correct understanding of the subject therein by the operators authorised to use and service the machine in question.

  • Page 8: Main Information And Contacts

    IS13/02 - 561291 MAIN INFORMATION AND CONTACTS The BM 30 concrete pump can be supplied with different accessories. Therefore, not all components described in this manual are necessarily assembled on your machine. Turbosol Produzione S.p.A. customer service is at your complete disposal for any further information.

  • Page 9: Technical Description

    BM 30 3 - TECHNICAL DESCRIPTION IS13/02 - 561291 MACHINE NAME Manufacturer plate FIG.01 The series (1), the machine model (2) and the machine's serial number (3) and the power data are engraved on the plate. Below is the meaning of the used symbols.

  • Page 10: Machine Dimensions

    BM 30 3 - TECHNICAL DESCRIPTION IS13/02 - 561291 MACHINE DIMENSIONS We give the machine's maximum dimensinos and gross weight (ready to operate). BM 30 D/T LENGTH WIDTH HEIGHT WEIGHT* 4820 mm 1610 mm 1660 mm 2100 kg TAB.03 *Weight with full diesel oil and hydraulic oil tank, without optional components.

  • Page 11: Name Of Components

    BM 30 3 - TECHNICAL DESCRIPTION IS13/02 - 561291 NAME OF COMPONENTS 15 16 FIG.03 The road tow is shown in the figure. FIG.03-REF.1 - Bodywork FIG.03-REF.2 - Upper hopper FIG.03-REF.3 - Grid FIG.03-REF.4 - Vibrator FIG.03-REF.6 - Control board FIG.03-REF.7 - Tow...

  • Page 12: Transport And Handling

    BM 30 4 - TRANSPORT AND HANDLING IS13/02 - 561291 MACHINE TRANSPORT AS ROAD TRAILER Only machines fitted with frame in road towing version can travel on public roads. Respect the highway code when towing the machine. The machine cannot be used for transporting any load, not even the accessories foreseen for machine operation (piping, fittings, gaskets, etc.).
  • Page 13 BM 30 can be transported on motor gearbox vehicles; the machine's load, arrangement and transport on a vehicle must respect the current highway code. If having to load BM 30 onto the vehicle using listing means, consult paragraph 4.2 LIFTING.

  • Page 14: Lifting

    Hook the ropes to the lifting beam (FIG.08-REF.1) and to the four lifting points, ensuring to connect the shortest ropes to hooks (FIG.08-REF.2) and the longer ones to hooks (FIG.08-REF.3). Use the lifting beam to lift BM 30 only. Do not use the lifting beam to lift any other load.

  • Page 15: Installation

    Use only TURBOSOL PRODUZIONE S.p.A. original piping and fittings or those from companies expressly authorised by them. TURBOSOL PRODUZIONE S.p.A. will not, in any event, answer for any injuries to people or damages to property determined by the use of non-original piping or fittings.

  • Page 16: Piping Line Layout

    5 - INSTALLATION IS13/02 - 561291 5.2.1 Piping line layout BM 30 can pump horizontally, upwards and downwards. Below are some general rules for the different types of layouts. FIG.11 FIG.12 Horizontal pumping Lay piping as wanted and connect it to the first section shown in FIG.11 to pump material horizontally.

  • Page 17: Concrete Piping Fittings

    BM 30 5 - INSTALLATION IS13/02 - 561291 CONCRETE PIPING FITTINGS Check fittings are always effective and clean. Check the rubber gasket (FIG.15-REF.1) is present and fully fasten the levers (FIG.15-REF.2) when connecting the piping segments. FIG.15 CONNECTIONS - Connect the electric vibrator's plug (FIG.16-REF.1) to th emachine socket (FIG.16-REF.2) located on the hydraulic tank.

  • Page 18: Radio Control (Optional)

    BM 30 5 - INSTALLATION IS13/02 - 561291 FIG.17 5.4.2 Radio control (optional) - Connect the plug (FIG.18-REF.1) to the connector's socket (FIG.18-REF.2). - Use the button (FIG.18-REF.3) to switch the transmitter on and off. - Start pumping by pressing the button (FIG.18-REF.4); press again to stop pumping.

  • Page 19: Safety

    Correct use also means respecting this manual's instructions. 6.1.2 Incorrect use Incorrect use means all that is not intended as correct use. TURBOSOL declines every responsibility for damages caused by incorrectly using the machine and considers the machine's warranty void. 6.1.3 Emergency stop The emergency button is the red mushroom-shaped button located on the control column (FIG.19-REF.1).

  • Page 20: Emergency Button Re-Arm

    BM 30 6 - SAFETY IS13/02 - 561291 FIG.19 6.1.4 Emergency button re-arm Remove the causes that have entailed using the device, before re-activating the machine from the emergency condition. The emergency conditions remains such until re-arm, to avoid accidental re-start.

  • Page 21: Safety Devices

    BM 30 6 - SAFETY IS13/02 - 561291 SAFETY DEVICES MUSHROOM-SHAPED EMERGENCY BUTTON Located on the control column it stops power supply in case of an emergency. SAFETY CONTROL UNIT It manages the signals from the safety sensors located on the grid, on the hopper blocking pumping and mixing. It comply standard UNI EN ISO 13849.

  • Page 22: Safety Signals

    BM 30 6 - SAFETY IS13/02 - 561291 SAFETY SIGNALS The safety signals consist in adhesive labels applied outside and inside the machine. The meaning is given below. FIG.20 - Pag. Cap. THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...
  • Page 23 BM 30 6 - SAFETY IS13/02 - 561291 It is forbidden to remove It is forbidden to operate to moving parts' fixed unauthorised persons protections 561205 561208 Read the instructions Lift the machine using the manual before starting work indicated hooks...

  • Page 24: Personal Protective Equipment

    BM 30 6 - SAFETY IS13/02 - 561291 PERSONAL PROTECTIVE EQUIPMENT The use of personal protective equipment is compulsory in respecting the health and safety standards at work, in force in the country of use of the machine. The employers, managers and operators in charge must know and apply said standards.

  • Page 25: Use And Operation

    BM 30 7 - USE AND OPERATION IS13/02 - 561291 OPERATION PRINCIPLE The machine's main unit is the pumping unit. It consists of a lower hopper (FIG.21-REF.1) housing the S valve (FIG.21-REF.2) and the mixer (FIG.21-REF.3). Two hydraulic jacks (FIG.21-REF.4) are found behind the hopper, that move the S valve; two cylinders accept the concrete sucked by the hopper.

  • Page 26: Checks Before Switch-On

    BM 30 7 - USE AND OPERATION IS13/02 - 561291 CHECKS BEFORE SWITCH-ON Check cooling liquid and oil levels only with machine off. - Check liquid level inside the expanding bowl (FIG.22-REF.1), located above the heat exchanger. Loosen the bodywork's lid (FIG.22-REF.2) above the bowl to top-up.
  • Page 27 BM 30 7 - USE AND OPERATION IS13/02 - 561291 - Avoid condensation problems inside the tank with machine cold by topping-up the diesel oil tank (FIG.25) at end of work session. - Through the level pipe highlighted in figure, check there is water inside the bowl (FIG.26-REF.1).

  • Page 28: Controls

    BM 30 7 - USE AND OPERATION IS13/02 - 561291 CONTROLS FIG.27 - Pag. 4/13 Cap. THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...
  • Page 29 BM 30 7 - USE AND OPERATION IS13/02 - 561291 FIG.28 FIG. REF. DESCRIPTION Emergency stop button Flow rate regulator Accelerator Auxiliary circuit manometer Pumping circuit manometer High pressure water pump manometer (opt.) TAB.08 Display The display shows, from time to time: •...

  • Page 30: Machine Switch-On

    BM 30 7 - USE AND OPERATION IS13/02 - 561291 • Hydraulic oil temperature alarm This alarm automatically switches pumping off. The machine remains on to allow the oil to cool down. • Engine cooling liquid temperature alarm This alarm automatically switches the engine off after a variable time between 1 and 100 seconds.

  • Page 31: Additive Pump Parameters Settings

    BM 30 7 - USE AND OPERATION IS13/02 - 561291 The pre-heat phase starts automatically once the password is entered. The LED on the console indicating spark plugs pre- heating switches on. Wait for this LED to switch off. Exit this phase and go back using the ON/OFF start key. This phase is set to last 11 seconds, regardless of the external environmental conditions.
  • Page 32 BM 30 7 - USE AND OPERATION IS13/02 - 561291 4th Step Val. (F1=Mod): Val. (F1=Mod): 1400 Parameter Wc Parameter Ro Modify Modify Set kilos of cement per Set density of accelerating agent cubic metre of concrete [ /\ , \/ , F2 ]...
  • Page 33 BM 30 7 - USE AND OPERATION IS13/02 - 561291 BM30F1 20 0.0 0.0 When there isn't additive flow (no additive in the tank), the system stops the dosing pump (to avoid pump failure) and the concrete pumping (to avoid sprayed concrete without additive).

  • Page 34: Cleaning At End Of Work

    BM 30 7 - USE AND OPERATION IS13/02 - 561291 CLEANING AT END OF WORK 7.7.1 Cleaning the machine The operator must be specifically trained to perform the following operations. Ensure there is no residue pressure inside the piping and no other persons are near-by, before opening a joint. This, potentially dangerous, operation must always be carried out, with the utmost caution, by an experienced person.

  • Page 35: Cleaning The Pipes

    BM 30 7 - USE AND OPERATION IS13/02 - 561291 - seawater or with high concentration of salt; - any kind and type of fuels and lubricants; - flammable liquids or liquified gases; - liquids for the food industry; - water having a temperature above 60°C or below 5°C.

  • Page 36: Cleaning With Water

    BM 30 7 - USE AND OPERATION IS13/02 - 561291 - Introduce the sponge at the beginning of the section to be washed, being careful to restore pipe blocking through gaskets and joints. Take all the necessary safety measures to avoid sponge ejecting from the piping section causing injuries to near-by persons and/or damages to objects.
  • Page 37 BM 30 7 - USE AND OPERATION IS13/02 - 561291 The critical points are normally in correspondence of the fittings. Steel pipes clogging - The obstruction is located by the noise emitted upon impact of the iron hammer against the pipe: a metallic sound is heard if the pipe is not clogged, whereas a plonking sound is heard if the pipe is clogged.

  • Page 38: Maintenance

    BM 30 8 - MAINTENANCE IS13/02 - 561291 MAIN WARNINGS Do not wear rings, wrist watches, jewellery, unbuttoned and loose clothing such as ties, torn clothing, scarves, unbuttoned jackets or blouses with open zips that might become entangled in the moving parts. We recommend wearing approved accident-prevention clothing, such as: helmets, non-slip shoes, gloves, earmuffs, retroreflecting jackets, respirators, safety goggles, when the work requires it.

  • Page 39: Operator Responsibility

    BM 30 8 - MAINTENANCE IS13/02 - 561291 OPERATOR RESPONSIBILITY Below is the essential data for correct machine maintenance. More detailed diesel engine maintenance indications are given in the use and maintenance manual (supplied). This must be carefully read by the machine operator, together with this manual, before starting work.

  • Page 40: Engine Air Filter Check

    BM 30 8 - MAINTENANCE IS13/02 - 561291 8.2.4 Engine air filter check The engine air filter consists of two filter cartridges (1st and 2nd stage). Release the lid (FIG.35-REF.1), remove the 1st stage cartridge (FIG.35-REF.2) and the 2nd stage cartridge (FIG.35-REF.3) to check. Softly and repeatedly hit the 1st stage element onto a hard surface to eliiminate excess dirt.

  • Page 41: At End Of Work

    BM 30 8 - MAINTENANCE IS13/02 - 561291 FIG.36 FIG.37 8.2.7 At end of work - It is preferable to spray the machine with liquid preventing material deposits, once work is completed and after cleaning. - Use the supplied grease pump to grease the greasing points (FIG.37).
  • Page 42 BM 30 8 - MAINTENANCE IS13/02 - 561291 - Reverse pumping, - Looking inside the hopper, lift the safety grid when one of the two pistons reach end run to stop pumping. - Switch-off machine. We recommend overturning the upper hopper: ensure the grid is blocked using the device (FIG.39-REF.1), loosen the two ring locking nuts (FIG.39-REF.2) and overturn the hopper up to blocking position, for safer and easier operation...
  • Page 43 BM 30 8 - MAINTENANCE IS13/02 - 561291 FIG.43 FIG.44 - Screw the M27 threaded rod (FIG.44-REF. 1) onto the piston head, screw on the nut (FIG.44-REF. 2) and pull out the piston. - Remove the piston with the guide ring (FIG.45).

  • Page 44: S Valve Adjustment

    BM 30 8 - MAINTENANCE IS13/02 - 561291 FIG.47 FIG.48 - Screw on the threaded rod M24 (FIG.48-REF. 1) and the threaded nut (FIG.48-REF. 2). - To make the piston reach the piston rod (FIG.49/50-REF. 1) apply the spacers and keep tightening the nut.

  • Page 45: Wear Plate, Wear Disc Replacement

    BM 30 8 - MAINTENANCE IS13/02 - 561291 - Fasten the second ring nut (FIG.51-REF.3). It is normally enough to rotate it by 90° or 180°. - block the 1st ring nut (FIG.51-REF.2). - Remove the jacks protection carter (FIG.51-REF.1).

  • Page 46: I Oil Filter Replacement

    BM 30 8 - MAINTENANCE IS13/02 - 561291 FIG.52 FIG.53 WEAR DISC - remove the S valve enough to perform operation. -remove the worn disc and re-assemble a new one careful to re-position the compensating ring in the disc's groove (FIG.54- REF.2).

  • Page 47: Oil Filter Replacement

    BM 30 8 - MAINTENANCE IS13/02 - 561291 There are 3 litres in the hydraulic tank: one on the lid to be replaced every 500 hours and 2 inside the tank to be replaced every 1,000 hours. - Loosen the four screws from the oil filter inspection carter located on the fixed bodywork, to replace the filter (FIG.56-REF.1).

  • Page 48: Replacing The Additive Metering Pump

    - Lubricate the auger and the opening in the stator with Vaseline (DO NOT USE OIL OR GREASE, USE ONLY VASELINE*). - Partially introduce the auger inside the countersunk opening. - Screw the rotor; the rotor end must get out from rotor max. 3 mm (FIG.60-REF.C). *TURBOSOL suggests vaseline PAKELO VASELBA B. 8.8.1 Greasing dosing pump Grease dosing pump at the end of work session.

  • Page 49: Road Tow Maintenance

    BM 30 8 - MAINTENANCE IS13/02 - 561291 FIG.61 ROAD TOW MAINTENANCE - Perform maintenance and cleaning every 10000 km or every 12 months. - Replace the inert brake's shock absorber: • if force is extremely weak. • With air bubbles.
  • Page 50 BM 30 8 - MAINTENANCE IS13/02 - 561291 - Through the inspection hole (FIG.63-REF.1) check the brake linings' wear. Adjust if required. Have trained personnel perform all maintenance in qualified workshops or assistance centres. Cap. - Pag. 13/15 THIS MANUAL IS PROPERTY OF...

  • Page 51: Enabled Personnel Responsibility

    BM 30 8 - MAINTENANCE IS13/02 - 561291 8.10 ENABLED PERSONNEL RESPONSIBILITY 8.10.1 Maintenance coupon at 50 hours The machine must be subjected to its first service after 50 hours. - Check cooling liquid. - Ensure minimum speed is controlled and adjusted.

  • Page 52: Check Every 250 Hours

    BM 30 8 - MAINTENANCE IS13/02 - 561291 8.10.3 Check every 250 hours - Check the delivery flange wear state and replace it if required. - Replace the engine oil filter's cartridge. - Clean the diesel oil pre-filter. - Replace the fuel filter.

  • Page 53: Demolition

    BM 30 9 - DEMOLITION IS13/02 - 561291 MAIN WARNINGS It is compulsor to observe the standard in force in the country of use when demolishing the machine. Separate the machine parts by type of material (plastic, rubber, iron, etc.).

  • Page 54: Troubleshooting

    2, holding it in position for a few seconds, - carry out previous operation for the m2 lever also, - re-start pumping. Immediately warn Turbosol service of the problem. Cap. - Pag.

  • Page 55: Operator Intervention

    BM 30 10 - TROUBLESHOOTING IS13/02 - 561291 10.3 OPERATOR INTERVENTION PROBLEMS CAUSES SOLUTIONS • Check the battery disconnector is active No electric power supply. THE CONTROL BOARD DOES NOT • Check the battery charge and main fuse state. SWITCH-ON Fault in control board •...
  • Page 56 BM 30 10 - TROUBLESHOOTING IS13/02 - 561291 WORK • Check wiring, the electric plug is correctly No electric power supply. inserted and operation of relative relay (see wiring diagram). Function not active on the control board. • Activate function from control board.

  • Page 57: Operator Responsibility

    WARRANTY The Turbosol Produzione S.p.A. machines are guaranteed for a 12 (twelve) month period or 1000 hours of work - whichever occurs first - starting from the machine's delivery date to the Final user and, however, not beyond 18 (eighteen) months from their shipment date.

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