User Manuals: Turbosol TSR 7 Crawler Shotcrete Rig

Manuals and User Guides for Turbosol TSR 7 Crawler Shotcrete Rig. We have 1 Turbosol TSR 7 Crawler Shotcrete Rig manual available for free PDF download: Use And Maintenance Manual

Turbosol TSR 7 Use And Maintenance Manual (174 pages)

Spritzbeton mobile spraying machine

Brand: Turbosol | Category: Construction Equipment | Size: 9 MB

General Index
3
Using the Manual
4
Definitions
4
Structure of the Manual
5
Subdivision of the Manual
5
Illustrations and Tables
5
Annexes
5
Unit of Measurement
5
Derived Units
5
Storing the Manual
7
How Do You Store the Manual
7
Where Do You Store the Manual
7
How to Copy the Manual
7
What to Do in Case of Loss or Damage
7
What to Do if the Machine Is Sold
7
What to Do if the Machine Is Modified
7
Main Warnings
8
Working in Complete Safety
8
Safety Signs
8
Danger Signs
9
Prohibition Signs
11
Compulsory Signs
13
Graphical Signs and Written Warnings
15
Danger Graphical Signs and Written Warnings
15
Prohibition Graphical Signs and Written Warnings
16
Obligation Graphical Signs and Written Warnings
16
Location of Graphical Signs and Written Warnings
17
Physical and Intellectual Requirements of Qualified Personnel
18
Personnel in Charge of Transport, Installation, Dismantling and Commissioning
18
Personnel in Charge of Tooling
18
Personnel in Charge of Routine Maintenance and Repairs
19
Personnel in Charge of Driving
19
Personnel Training
20
Personal Protective Equipment
20
Improper Use
21
Characteristics and Technical Specifications
22
Machine Description
22
Technical Standards Applied and Directives
24
Intended Use Conditions
24
Residue Risks
25
Machine Technical Specifications
28
Technical Specifications
28
Output
29
Dimensions
30
Mass
30
Machine Power Supply
31
Noise
31
Vibrations
32
Permissible Environmental Values
32
Degrees of Protection
32
Characteristics of the Product to be Processed
33
Technical Specifications of the Product to be Sprayed
33
Supply of Product to be Sprayed
33
Transport and Commissioning
34
Transport
34
Handling
34
Lifting Hooking Points
35
Machine Lifting Configuration
35
Lifting by Using Ropes or Slings
36
General Recommendations
36
Load Harness
36
Determining the Capacity
39
Load Lifting and Traversing
41
Manual Handling of Loads
44
Commissioning
46
Connection to the Electrical Mains
47
Requirements
47
Connection Modes
48
Operation
49
Machine Operation
49
Crawler Undercarriage with Driving Footboard
49
Motor Compartment and Hydraulic System
50
Mobile Boom with Nozzle
51
Outriggers
52
Tool Compartment
52
Lighting Headlights
52
Control and Warning Devices
53
Electric Control Board
53
Control Desk
55
Remote Control Pushbutton Panel
59
Other Warning Devices
61
Safety Devices
62
Emergency Buttons
62
Guards
63
Automatic Protection Switches and Inverters, Magneto-Thermic Switches, Thermal Relays and Protection Fuses
63
Negative Brake on the Reduction Gear
64
Outriggers
64
Maximum Pressure Valves
64
Locking Valves
64
Visual And/Or Audible Indicators
64
Getting Started
65
Hydraulic Control Unit Check
65
Check of the Fuel for the Endothermic Engine
66
Operator Instructions
67
Safety Instructions
67
Checks to be Performed before Starting the Machine
68
Checks to be Performed and Behaviour to be Kept after Starting the Machine
68
Operations Not Permitted
69
Non-Obvious Hazards
69
Ignition Set-Up
70
Ignition Set-Up with Operation by Means of Electric Motor
70
Ignition Set-Up with Operation by Means of Endothermic Engine
70
Power-Up and Start-Up
70
Machine Operation with Electric Motor
70
Machine Operation with Endothermic Engine
71
Using the Machine
71
On-Board Machine Operation (with Control Board)
71
Driving the Machine from the Ground (with Remote Control)
72
Using the Machine
74
Moving the Machine
76
Machine Transport Configuration
77
Machine Movement Control
78
Machine Micro-Movement Control
78
Slopes and Slope Variations Permitted
79
Machine Movement Operations Safety Requirements
79
Machine Stabilisation
82
Outrigger Support Minimum Areas
83
Outrigger Set-Up
83
Control to Move the Machine Outriggers
84
Machine Stabilisation Operations Safety Requirements
84
Connection to the Equipment for Feeding the Product to be Sprayed
86
Concrete Pipe Connection
86
Compressed Air Pipe Connection
86
Additive Pipe Connection
86
Spraying Boom Movement
87
Boom Movement Control on the Machine
87
Boom Movement Control with Remote Control
88
Stop
89
Foreword
89
Normal Stop
89
Emergency Stop
90
Cleaning the Machine at the End of Operations
91
Cleaning the Piping
91
Removing Pipe Clogging
92
Steel Pipes Clogging
92
Rubber Hoses Clogging
92
Troubleshooting
93
Emergency Procedure to be Followed to Lower the Spraying Boom in the Event of a Malfunction of the Control System
93
Troubleshooting Table
93
Routine Maintenance
96
Glossary and Terminology
96
Maintenance Safety Regulations
97
Cleaning Safety Regulations
99
Repair Safety Regulations
100
Routine Maintenance of the Machine
101
Safety Signs Check
101
Checks and Maintenance on the Safety Devices
101
Emergency Buttons
102
Guards
102
Reset of the Magneto-Thermic Protection Switches
102
Protection Fuse Replacement
102
Brake on Reduction Gears
103
Outriggers
103
Maximum Pressure Valves
103
Locking Valves
103
Electric Motor Maintenance
104
Troubleshooting
104
Endothermic Engine Maintenance
106
Accumulator
106
Maintenance of Mechanical Parts
106
Keys and Fixing Grub Screws
106
Recommended Lubricant Greases
106
Electrical System Maintenance
107
Installation, Operating and Maintenance Conditions
107
Periodical Maintenance
107
Remote Control Maintenance
108
Hydraulic System Maintenance
109
Maintenance Documentation
109
Inspection, Maintenance and Repair
110
Leak Inspection
110
Filling Level
110
Measures to be Taken if the Maximum Filling Level Is Exceeded
111
Measures to be Taken in Case of Oil below the Minimum Filling Level
111
Oil Temperature
111
Pressure Values
112
Oil Maintenance
112
Flexible Pipes and Compensators
112
Pipes
113
Heat Exchanger
117
Steel Tanks and Components External Check
117
Internal Tank Check
117
Crawler Undercarriage Maintenance
118
Crawler Undercarriage Periodic Maintenance
118
Hydraulic Gearmotor Maintenance
118
Nuts and Bolts Tightening
120
Crawler Part Replacement
121
Spraying Boom Maintenance
124
Mobile Boom Periodic Maintenance
124
Mobile Boom Lubrication
124
Boom Rotation End of Stroke
126
Outrigger Maintenance
127
Outrigger Periodic Maintenance
127
Cleaning the Machine
128
Recommended Spare Parts
128
Machine Examination
129
Spraying Boom Inspection Register
129
Machine Storage Conditions
130
Temporary Decommissioning
130
Decommissioning for Long Periods
130
Preparation for Decommissioning of the Hydraulic System
130
Performing Decommissioning of the Hydraulic System
130
Dismantling the Machine
131
General Regulations Concerning the Disposal of Industrial Waste
131
Waste Management by Companies
132
Summary Table for Periodic Maintenance
134
Table of Contents
140
Summary and Index of the Figures
140
Summary
140
Index of the Figures
146

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User Manuals: Turbosol TSR 7 Crawler Shotcrete Rig

Turbosol TSR 7 Use And Maintenance Manual (174 pages)

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