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Related Manuals for Turbosol GIOTTO
Summary of Contents for Turbosol GIOTTO
- Page 1 ORIGINALI USE AND MAINTENANCE MANUAL GIOTTO IS12/02 561197 Serial number READ THIS MANUAL CAREFULLY BEFORE USING THE MACHINE. THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE KEPT FOR FUTURE REFERENCE UNTIL THE MACHINE IS DISPOSED OF...
- Page 2 THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...
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Page 3: Table Of Contents
INDEX CE DECLARATION ..............................1 1.1 CE DECLARATION OF CONFORMITY ......................1 GENERAL INFORMATION............................1 2.1 IMPORTANCE OF THE MANUAL........................1 2.2 ABBREVIATIONS ............................1 2.3 INFORMATION FOR CONSULTING THE MANUAL..................1 2.4 DESCRIPTION OF THE SYMBOLS......................... 1 2.5 MACHINE OFF..............................2 2.6 GENERAL AND CONTACT INFORMATION.................... - Page 4 INDEX 7.8 IMPORTANT WARNING..........................11 MAINTENANCE............................... 1 8.1 TO BE CARRIED OUT BY OPERATOR ......................1 8.2 TO BE CARRIED BY QUALIFIED STAFF......................1 SCRAPPING ................................1 9.1 GENERAL RECOMMENDATIONS ........................1 TROUBLESHOOTING ............................. 1 10.1 MATERIAL DOES NOT ESCAPE FROM THE GUN ..................1 10.2 PUMP BLOCKAGE ............................
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Page 5: Ce Declaration
GIOTTO 1 - CE DECLARATION IS12/02 - 561197 CE DECLARATION OF CONFORMITY An original copy of the CE Declaration of Conformity is supplied separately from the manual. Cap. - Pag. THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN... -
Page 6: General Information
GIOTTO 2 - GENERAL INFORMATION IS12/02 - 561197 IMPORTANCE OF THE MANUAL This "Use and Maintenance Manual" has been drawn up following the guidelines envisioned in the relevant European Directives in order to guarantee simple and full understanding of the subjects by the operators authorised to operate and perform maintenance on the machine in question. -
Page 7: Machine Off
(On trampling the pipes must go limp) and that the line manometer indicates zero bar. GENERAL AND CONTACT INFORMATION The GIOTTO ready/mixed plastering machine can be supplied in different set-ups and with different accessories, therefore it is not said that all components described in this manual are mounted on your machine. -
Page 8: Technical Description
GIOTTO 3 - TECHNICAL DESCRIPTION IS12/02 - 561197 NAME OF MACHINE CE mark plate FIG.01 The machine's series (1), model (2) and serial number (3) are engraved on the nameplate, as well as its power rating. The meaning of the symbols used are as follows. -
Page 9: Dimensions Of Machine
GIOTTO 3 - TECHNICAL DESCRIPTION IS12/02 - 561197 DIMENSIONS OF MACHINE The following are the machine's overall dimensions and gross weight (in working conditions). LENGTH WIDTH HEIGHT WEIGHT* 1.150 mm 650 mm 1.470 mm 253 kg TAB.02 TECHNICAL DATA Type of electric power supply... -
Page 10: Products Used For Working
GIOTTO 3 - TECHNICAL DESCRIPTION IS12/02 - 561197 PRODUCTS USED FOR WORKING Dry ready-mixed products with cement or gypsum base. GIOTTO is not suitable to work traditional mortars. Cap. - Pag. THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN... -
Page 11: Name Of The Components
GIOTTO 3 - TECHNICAL DESCRIPTION IS12/02 - 561197 NAME OF THE COMPONENTS FIG. 03 shows and names the main components that make up the machine. FIG.03 KEY: 1) Frame 2) Hopper 3) Protection grill 4) Main motor reducer 5) Mixing chamber... -
Page 12: Transport And Handling
GIOTTO has four swivelling wheels, one with a brake, for movement inside the work area. The frame/hopper has two removable handles (FIG.04 REF.1) that make manual lifting easier. GIOTTO has a total weight of 253 kg and can be divided into 4 separately transportable parts. Below find a list of the weights of the parts (indicative):... -
Page 13: Installation
GIOTTO 5 - INSTALLATION IS12/02 - 561197 POSITIONING THE MACHINE Place the machine on a horizontal surface; the maximum gradient allowed is 5° both lengthwise and crosswise (FIG.05). FIG.05 Before start-up, make sure that the wheel with brake has been locked. -
Page 14: Piping
Lay out the piping optimising their length (to reduce transport time and limit wear) and make sure the pipes are in good condition. Use only original pipes and fittings. The pipes must be fitted by TURBOSOL PRODUZIONE S.p.A. or by companies expressly authorised by TURBOSOL. TURBOSOL PRODUZIONE S.p.A. shall not be held responsible for injury/damage to persons or property caused by using non-original piping or fittings. -
Page 15: Connections
- Connect the mixer motor reducer power supply plug to the socket (FIG.08-REF.1) and connect the compressor power supply plug to the socket (FIG.08-REF.2). Before connecting GIOTTO to the site control board, check that it complies with the Directives and Standards in force regarding safety. - Page 16 To check that the pump is engaged, when the cock is opened (FIG.11-REF.2) water should escape. Different materials require different percentages of water; as an indication for GIOTTO: - at least 600 l/h with cement-based materials, - 1,000 l/h with gypsum-based materials.
- Page 17 GIOTTO 5 - INSTALLATION IS12/02 - 561197 Draw the water from it using the pipe with filter (supplied). FIG.11 FIG.13 Cover (on request) If the dry ready-mixed material is introduced into the hopper automatically by a pneumatic transfer system, an appropriate cover must be used (FIG.
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Page 18: Safety
GIOTTO 6 - SAFETY IS12/02 - 561197 SAFETY DEVICES USED HOPPER PROTECTION GRILL It is a perforated sheet steel grill fixed to the hopper using screws. COMPONENT LOCKING NUTS They are nuts used to lock components. The relative components must be locked and opened with the aid of spanners. -
Page 19: Individual Protection Devices
GIOTTO 6 - SAFETY IS12/02 - 561197 Damaged signs must be replaced immediately with new ones obtained from the manufacturer. It is prohibited to remove or damage the safety signs affixed on the machine. REF. LABEL DESCRIPTION Danger electric shocks. -
Page 20: Residual Risks
Do not release the fittings when the pipe is pressurised. HOT PARTS: Do not touch the motor reducer, the compressor or the water pump when GIOTTO is functioning or less than an hour from switch-off of the same. MOVING PARTS: Do not insert foreign bodies through the protection grill when the dispenser is moving. -
Page 21: Use And Operation
FIG.15 PUMPABLE MATERIALS GIOTTO works cement and gypsum-based dry ready-mixed products, as long as their particle size is compatible with the pump (see later in this paragraph). The performance and the quality of the product worked depend on the combination of the following factors:... -
Page 22: Checks Before Start-Up
GIOTTO 7 - USE AND OPERATION IS12/02 - 561197 TAB.06 summarises the main technical features of the pumps available for GIOTTO. D6-3 D4-MV D7-2.5 D8-1.5 D8-2 Type of pump (standard) (optional) (optional) (optional) (optional) Theoretical flow rate l/min Maximum pressure... - Page 23 GIOTTO 7 - USE AND OPERATION IS12/02 - 561197 FIG.17 FIG.18 - Connect the power supply cable to the socket (FIG.19-REF.1) positioned on the machine frame. FIG.19 After repairs or maintenance make sure that all protection devices have been re-mounted and that no tool has been forgotten inside the machine.
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Page 24: Controls
GIOTTO 7 - USE AND OPERATION IS12/02 - 561197 CONTROLS 13 14 FIG.20 FIG. REF. DESCRIPTION Master switch/motion reverser Motion reverse consent button Mortar pump start/stop Water pump insertion/disconnection Water supplement Dispenser insertion/disconnection Flow meter cock Bleed cock Bleed cock... -
Page 25: Starting The Machine
GIOTTO 7 - USE AND OPERATION IS12/02 - 561197 STARTING THE MACHINE Use gloves for protection against cuts and abrasions and goggles that offer total protection for the eyes, with shatter-proof anti-misting lenses. The gun must never be aimed at the operator and towards third parties. - Page 26 GIOTTO 7 - USE AND OPERATION IS12/02 - 561197 By positioning the master switch at 1 or 2 (FIG.21-REF.1) the following switch on: - the red indicator light (FIG.21-REF.13) (anomalies signal), - the blue indicator light (FIG.21-REF.12) for line presence if the line voltage is sufficient, - the compressor starts up.
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Page 27: Cleaning And The End Of A Work Session
(if necessary, clean it using the relevant cleaning device). - Disconnect the pipes from GIOTTO and insert a washing sponge into the piping (FIG.27). - Connect the water-mortar fitting (FIG.28-REF.3) to the quick-release coupling (FIG.28-REF.2) of the auxiliary cock connecting the pipe to it (FIG.28-REF.1). - Page 28 GIOTTO 7 - USE AND OPERATION IS12/02 - 561197 FIG.26 FIG.27 FIG.28 FIG.29 - Disconnect the machine power supply positioning the master switch (FIG.31-REF.1) in position 0 (zero). - Open the mixer unit (FIG.30-REF.3). - Remove the mixer (FIG.30-REF.2) and wash it.
- Page 29 - Start the machine for a couple of minutes by pressing the water supplement button (FIG.31-REF.5) until no more water is seen in the flow meter. - Re-establish the initial configuration of GIOTTO. If the machine is not to be used for a long period, clean al parts covered in dust well using compressed air (not water as deposits would form) The electric motors support sprays of water but not violent jets.
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Page 30: Replacing The Pumping Unit
GIOTTO 7 - USE AND OPERATION IS12/02 - 561197 FIG.32 Read the recommendations in paragraph 6.5. before performing cleaning operations. REPLACING THE PUMPING UNIT Before carrying out this operation, stop the material pump by activating the switch (FIG.31-REF.1) and then disconnect the power supply socket. -
Page 31: Important Warning
GIOTTO 7 - USE AND OPERATION IS12/02 - 561197 FIG.33 FIG.34 - Remove the material flow flange (FIG.34-REF.2) and the pump (FIG.34-REF.3) sliding out the tie-rod chocks (FIG.34-REF.1). - Mount a new pump - Take the mixing unit back to the original position and block it. - Page 32 - Disconnect the water pipe (FIG.37-REF.7) from the mixing chamber. - Holding the button down (FIG.37-REF.6), position the switch (FIG.37-REF.1) in the position opposite to pumping. - Stop GIOTTO (position the switch (FIG.37-REF.1) in position 0) when the pressure on the flow flange manometer indicates zero bar.
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Page 33: Maintenance
Operations to be performed every 6 months or every 500 hours - Check the flexible air pipes. - Check the material piping. - Servicing must be performed by specialised TURBOSOL PRODUZIONE S.p.A. staff or by TURBOSOL PRODUZIONE S.p.A. after-sales centres. Cap. -
Page 34: Scrapping
GIOTTO 9 - SCRAPPING IS12/02 - 561197 GENERAL RECOMMENDATIONS Follow the local regulations in the country of use when scrapping the machine. Separate the machine parts according to the type of material (plastic, rubber, iron, etc.). The oils must be consigned to companies that are authorised and specialised for disposal of these products. -
Page 35: Troubleshooting
GIOTTO 10 - TROUBLESHOOTING IS12/02 - 561197 10.1 MATERIAL DOES NOT ESCAPE FROM THE GUN The operator must have been specifically trained to perform the following operations. In particular, before opening a joint make sure there is no residual pressure inside the piping using the flow flange manometer and that no one is standing nearby. -
Page 36: Pump Blockage
GIOTTO 10 - TROUBLESHOOTING IS12/02 - 561197 - Before re-mounting the deflector or the gun, make sure that the nozzle (FIG.XX-REF.Y) is free (clean it if necessary) and that the material escapes freely from the pipe. C) Worn pump A worn stator can give rise to the escape of material with irregular features or cause a blockage at the start of the piping due to overheating of the material. -
Page 37: Operator Intervention
GIOTTO 10 - TROUBLESHOOTING IS12/02 - 561197 10.5 OPERATOR INTERVENTION PROBLEMS CAUSES SOLUTIONS • Check that water arrives from the supply pipe. • Check that the water filter (FIG.38- REF.1/2) are clean • If the manometer (FIG.23-REF.5) No water pressure. - Page 38 GIOTTO 10 - TROUBLESHOOTING IS12/02 - 561197 • Open the electric control board and re- arm the motor-protector*. Re-start. If the motor-protector intervenes again, empty the hopper and clean it completely. Do Motor-protector intervention indicated by THE DISPENSER DOES NOT START-...
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Page 39: Responsibility Of The Operator
WARRANTY The machinery manufactured by Turbosol Produzione S.p.A. is guaranteed for a period of twelve (12) months or one thousand (1,000) hours of operation - whichever comes first - from the date said machinery is delivered to the end consumer, and in any event not more than eighteen (18) months from its shipment.
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