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Summary of Contents for Turbosol POLI T
- Page 1 ENGLISH INSTRUCTIONS FOR USE AND MAINTENANCE CT. 200.401 ITALIANO COMPREHENSIVE CATALOGUE & SPARE PARTS Serial number PUMPING SYSTEMS FOR THE BUILDING INDUSTRY...
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Page 2: Table Of Contents
CONTENTS USE AND MAINTENANCE SPARE PARTS 1. - General information Table 1 - Machine casing 1.1 - Introduction Table 2 - Motor – Drive unit 1.2 - General information Table 3 - Pump 2L6 2. - Description of the machine Table 4 - Pump T25 2.1 - Type of machine... - Page 3 Written authorization from Turbosol Produzione SpA must be obtained for any and all reprinting or reproduction, even in part, of the information contained in this booklet.
- Page 4 LABELS DESCRIPTION This user guide must This user guide must be read with regard to be read prior to routine and extraordinary operating the machine maintenance Warning: Risk of electrical shock CAUTION! A - The hopper is fitted with a safety device. C - Ensure that no person is near the air outlets.
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Page 5: General Information
1 - GENERAL INFORMATION 1.1 - INTRODUCTION 1.2 - GENERAL INFORMATION The POLI T mixing, conveying and spraying machine TURBOSOL machines for ready-mix mortars, traditional mortars and structural Years of experience and continuous development lie mortars may be provided with various accessories and behind these machines. -
Page 6: Description Of The Machine
The meaning of the various symbols used is as follows: Position of the machine serial number (A) = Type of machine: POLI T EV (/MP) The machine serial number (2) is punched onto the hopper as well as on the rating plate. -
Page 7: Description Of The Machine
2.2 - DESCRIPTION OF THE MACHINE Standard equipment: Optional: •Unitized body with tyres Complete vibrating sieve. •120-litre hopper with agitator. Device for injection of cemeticious mixer or controlled •Variable output with mechanical variable-speed drive. pressure. •Electric motor. Water gauge. •Switchboard to CE standards with sockets and selectors Mushroom dish for pan mixer with scraper. -
Page 8: Machine Size
2.3 - MACHINE SIZE The overall size and gross weight (ready to operate) of the machine are given below. Version POLI T EV Version POLI T EV/MP (pan mixer) LENGTH WIDTH HEGHT WEIGHT LENGTH WIDTH HEGHT WEIGHT 1.850 mm 710 mm... -
Page 9: Transportation
60.12 PUMPS (standard) (optional) (optional) Material theoretical output° 0 ÷ 45 l/m’ 0 ÷ 45 l/m’ 0 ÷ 150 l/m’ Maximum pump pressure 45 bar 25 bar 20 bar Maximum pumpable particle size 4 ÷ 6 mm 8 ÷ 10 mm 8 ÷... -
Page 10: Using The Machine
4 - USING THE MACHINE 4.1 – OPERATING PRINCIPLE 4.2 - PUMPABLE MATERIALS POLI T basically consists of a hopper with built-in agitator, Several basic concepts are given below regarding the which receives the mixed material, and a screw pump for preparation of traditional mixes that may be conveyed with pumping the material. -
Page 11: Applications
Applications Choice of pump POLI T mixes, pumps, sprays and injects various types of Three different types of pumps are available, each one materials such as: particularly indicated for a certain type of material: • Traditional mortars and plasters. TANDARD CONFIGURATION •... -
Page 12: Preliminary Operations
4.3 - PRELIMINARY OPERATIONS Machine position Electrical connection Place the machine as level as possible: the maximum Connect the machine to the site switchboard using a allowed gradient is 5° both lengthwise and crosswise. neoprene (wearproof rubber) cable marked H07 RN-F and having a minimum section: 4 x 4 mm for distances up to 20 m 4 x 6 mm for distances up to 50 m... -
Page 13: Hoses
Only use original hoses and couplings. The hoses should be fitted by TURBOSOL PRODUZIONE S.p.A. or by firms expressly authorised by the same. Under no circumstances shall TURBOSOL PRODUZIONE S.p.A. -
Page 14: Connections
Connections Connect the material hose (20) to the screw pump and the Connect the compressor air supply hose (17) to the air hose to the machine air unit outlet connection (21). machine air supply hose (18). Then connect the spray gun to the end of the material hose;... -
Page 15: Starting
4.4 - STARTING •Check that all the service valves (28) are closed. REVENTIVE CHECKS Carry out the following checks: •Reduction gear oil level: Upon completion of any repair or maintenance work, ensure that all the protective devices (fan casing, hopper grid and mixer grid) have been replaced and that no tool has been left inside the Check the lubricant hopper or the mixer. -
Page 16: Calibrating The Pump
•Calibrating the pump - Start the mortar pump by pressing the relative start/ If a new pump has been installed and in any case every stop button I/0 (32). day prior to commencing work with the material, it is advisable to check pump calibration as follows: - Mount the pump calibrating unit (29), with the... - Page 17 (approximate) ORRECT PRESSURE VALUES HOSE LENGTHS UP TO PUMP 50 m 60 m 40 m 15 bar 20 bar 2L6* 10 bar 10 bar 12 bar 60.12* 8 bar T25** 10 bar 15 bar ---- * pumps 2L6 and 60.12 calibration values. ** pump T25 pumping pressure value.
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Page 18: Starting
Starting The pump starts Close the air supply valve (30) located on the machine and to turn; check the open the air control valve correct direction on the gun (14). of rotation of the screw (38) and if necessary invert the position of the reversing gear (36). - Page 19 Pan mixer control (/MP version) In the version with vibrating sieve, activate the electric In the version with pan mixer, start the mixer and load the vibrator by putting the selector (44) to the position ON. materials. Put the on/off switch (41) to position I and then the reversing gear (42) to position 1 or 2.
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Page 20: Preparing The Batch
Preparing the batch Conveying and spraying the mix The mix should be plastic and within the grading Drain the residual water of the pump calibration operation curve, as shown in point 4.2. from the hopper by opening the hatch located on the bottom of the hopper. - Page 21 Each gun comprises: - a coupling to the material delivery hose (45) - a coupling to the air hose (46) •Start the mortar pump using - a control valve on the air hose (14) the start/stop button I/0 (32): - an air nozzle (47) the pump starts pumping the with or without possibility of regulation (48) slurry previously poured into...
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Page 22: Clean-Up At End Of Work
4.5 - CLEAN-UP AT END OF WORK Having pumped out the last batch (better if slightly wetter Before loosening any joint on the material than usual), when the agitator screw begins to be visible, delivery hose or disconnecting the spray gun, stop the pump by closing the air supply valve (30). - Page 23 The tightness of the clamp being equal, the pump exerts a considerably higher pressure on the material than on the water. Tighten the clamp until an adequate pressure Toavoidoverloadingandtheconsequent is obtained. early wear of the pumping equipment, stop At the end put the clamp back to the previous normal the machine with the variator flywheel in the working position.
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Page 24: Replacing The Pumping Unit
4.6 - REPLACING THE PUMPING UNIT To replace the pumping unit proceed as follows: Take the stator-screw unit, clamp it, lock the First of all stop the pump and then cut off the stator and using a suitable ø power supply to the control panel. 12 mm rod of suitable length (80 cm) inserted into the hole made for the bolt to fix the... - Page 25 assembly impossible with this procedure, take the unit with the screw partially inserted, lift it and repeatedly hit it on the ground. Check that the distance between the hole centre of the bolt fixing the screw to the universal joint of the impeller (or to the impeller) and the edge of the chamber is approx.
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Page 26: Machine Maintenance
5 - MACHINE MAINTENANCE 5.1 - TO BE PERFORMED BY THE OPERATOR Essential information for correct maintenance of the •Variable-speed drive oil level: machine is given below. More detailed information relating to maintenance of the compressor is given in the respective operating and maintenance booklet, which the machine operator should ready carefully as well as this guide before starting work. -
Page 27: Maintenance To Be Carried Out By Qualified Personnel
5.2 - TO BE PERFORMED BY AUTHORIZED PERSONNEL At the end of work operator should ensure that scheduled •With the maintenance by qualified personnel is carried out as described below. machine in operation, grease the The manufacturer is relieved of all liability for any agitator bearing consequences due to failure to comply with the (58) using the grease... -
Page 28: Troubleshooting
6 - TROUBLESHOOTING 6.1 - NO MATERIAL COMES OUT THE SPRAY GUN Material hose plugged Always relieve the pressure in the hoses by An incorrect mix or delays in application can result in a making the pump turn in the reverse direction plugged material delivery hose: no material comes out the for a few seconds (5 ÷... -
Page 29: Other Problems
6.2 - OTHER PROBLEMS Clogged spray gun If material tends to drip from the spray gun during Encrusted hardened material, a stone or a spray tip with operation, use a spray tip or nozzle with a smaller hole. too small a passage for the material being used could cause a blockage in the spray gun. -
Page 30: Work By The Operator
6.3 - WORK BY THE OPERATOR ROBLEMS AUSES EMEDIES Clamp too tight. •Loosen clamp. Working pressure too high. •Change the mix or reduce hose The pump overload length or use hoses with larger cutout trips diameter. (red indicator light on the switchboard comes on) Incorrect supply voltage. -
Page 32: Responsibility Of The Operator
7 - RESPONSIBILITY OF THE OPERATOR of the machinery is responsible PERSON IN CHARGE for assuring that whoever operates such machinery is well aware of the instructions contained in this use and maintenance manual, and in particular that said operator has received special training in the proper execution of those operations marked in the manual by the following symbol:...
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