Turbosol UNI 30 E Use And Maintenance Manual
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Turbosol UNI 30 E Use And Maintenance Manual

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ORIGINALI
USE AND MAINTENANCE MANUAL
EN
IT
UNI 30 E
17261
561.228
-
Serial number
READ THIS MANUAL CAREFULLY BEFORE USING THE MACHINE.
THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE KEPT FOR FUTURE REFERENCE
UNTIL THE MACHINE IS DISPOSED OF

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  • Page 1 ORIGINALI USE AND MAINTENANCE MANUAL UNI 30 E 17261 561.228 Serial number READ THIS MANUAL CAREFULLY BEFORE USING THE MACHINE. THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE KEPT FOR FUTURE REFERENCE UNTIL THE MACHINE IS DISPOSED OF...

  • Page 2: Table Of Contents

    INDEX CE DECLARATION ..............................1 1.1 CE DECLARATION OF CONFORMITY ......................1 GENERAL INFORMATION............................1 2.1 IMPORTANCE OF THE MANUAL........................1 2.2 ABBREVIATIONS ............................1 2.3 INFORMATION FOR CONSULTING THE MANUAL..................1 2.4 DESCRIPTION OF THE SYMBOLS......................... 1 2.5 MACHINE OFF..............................2 2.6 GENERAL AND CONTACT INFORMATION....................
  • Page 3 INDEX 7.9 CLEANING THE MACHINE ........................... 12 7.10 IMPORTANT WARNING..........................14 MAINTENANCE............................... 1 8.1 TO BE CARRIED OUT BY OPERATOR ......................1 8.2 A CURA DEL PERSONALE ABILITATO......................3 SCRAPPING ................................1 9.1 GENERAL RECOMMENDATIONS ........................1 TROUBLESHOOTING ............................. 1 10.1 INCORRECT MIXTURE ..........................

  • Page 4: Ce Declaration

    UNI 30 E 1 - CE DECLARATION 17261 - 561.228 CE DECLARATION OF CONFORMITY An original copy of the CE Declaration of Conformity is supplied separately from the manual. Cap. - Pag. THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...
  • Page 5 UNI 30 E 2 - GENERAL INFORMATION 17261 - 561.228 IMPORTANCE OF THE MANUAL This "Use and Maintenance Manual" has been drawn up following the guidelines envisioned in the relevant European Directives in order to guarantee simple and full understanding of the subjects by the operators authorised to operate and perform maintenance on the machine in question.
  • Page 6 UNI 30 E 2 - GENERAL INFORMATION 17261 - 561.228 ATTENTION: this symbol indicates safety regulations regarding the operator. PRECAUTION: this symbol indicates the possibility of causing damage to the machine and/or its parts. DANGER: this symbol indicates the presence of electrical energy.

  • Page 7: General Information

    17261 - 561.228 GENERAL AND CONTACT INFORMATION The conveyors and UNI 30 E mortar sprayers can be supplied with different set-ups and with different accessories, therefore not all components described in this manual are necessarily mounted on your machine. The Customer Service department of Turbosol Produzione S.p.A. will be glad to provide any information you may need.

  • Page 8: Technical Description

    UNI 30 E 3 - TECHNICAL DESCRIPTION 17261 - 561.228 NAME OF MACHINE CE mark plate FIG.03 (1) = Machine series: (2) = Machine model: (3) = Machine serial number. Position of the CE mark plate The CE mark plate (FIG. 04-REF. 1) is affixed to the machine's bodywork.

  • Page 9: Dimensions Of Machine

    UNI 30 E 3 - TECHNICAL DESCRIPTION 17261 - 561.228 FIG.04 FIG.05 DIMENSIONS OF MACHINE The maximum dimensions and gross weight (in working conditions) of the machine in Italy set-up are stated. Depending on the set-up for the various markets, the data given may vary for the optionals and accessories mounted...

  • Page 10: Intended Uses

    UNI 30 E 3 - TECHNICAL DESCRIPTION 17261 - 561.228 Useful distance (indicative) 200* Useful height (indicative) Material flow rubber pipe ** ∅ 50 x 69** 1st tract ∅ 50 x 66 Intermediate tracts ∅ 40 x 53 Terminal Particle size that can be transported...

  • Page 11: Name Of The Components

    UNI 30 E 3 - TECHNICAL DESCRIPTION 17261 - 561.228 NAME OF THE COMPONENTS FIG.06 shows and names the components that make up the machine in the most complete version EMF. FIG.06 KEY: 1) Bodywork 2) Electric vibrator 3) Vibrating sieve...
  • Page 12 UNI 30 E 3 - TECHNICAL DESCRIPTION 17261 - 561.228 7) Pumping unit 8) Spray gun 9) Compressor 10) Speed change 11) Reducer unit 12) Safety lever (pumping block) 13) Electric control board 14) Electric engine 15) Suspension bar 16) Hopper safety grill 17) Mixer safety grill Cap.

  • Page 13: Transport And Handling

    UNI 30 E 4 - TRANSPORT AND HANDLING 17261 - 561.228 LIFTING The machine has three attachment points for lifting using a crane. - Check that the machine is off and there are no pipes connected. - Check that the bodywork is closed using the relevant hooks and the safety screw that blocks the bodywork (FIG.07-REF.1) is regularly fixed.
  • Page 14 UNI 30 E 4 - TRANSPORT AND HANDLING 17261 - 561.228 - Pag. Cap. THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...

  • Page 15: Installation

    Lay out the piping optimising their length (to reduce transport time and limit wear) and make sure the pipes are in good condition. Use only original pipes and fittings. The pipes must be fitted by TURBOSOL PRODUZIONE S.p.A. or by companies expressly authorised by TURBOSOL. TURBOSOL PRODUZIONE S.p.A. shall not be held responsible for injury/damage to persons or property caused by using non-original piping or fittings.

  • Page 16: Fittings

    UNI 30 E 5 - INSTALLATION 17261 - 561.228 Piping anchorage The line must be fixed appropriately: use the supplied pipe clamps to fix the vertical tracts and to arrive at the surface. Make sure that the air piping has no narrowing in the fixing points. This piping must be fixed separately to the mortar pipe.

  • Page 17: Connections

    UNI 30 E 5 - INSTALLATION 17261 - 561.228 FIG.12 FIG.13 The pipes must be connected to each other with the longest pieces (20 mt) connected to the machine and so on until the shortest pieces are connected to the gun.
  • Page 18 UNI 30 E 5 - INSTALLATION 17261 - 561.228 FIG.14 FIG.15 In the EMF version, connect the water pipe to the outlet connection (FIG.17-REF.1). FIG.16 FIG.17 - Pag. Cap. THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...
  • Page 19 UNI 30 E 5 - INSTALLATION 17261 - 561.228 ELECTRIC CONNECTION Connect the machine to the site electric control board with a neoprene cable (anti-wear rubber) marked H07RN-F, with minimum section: 4 x 4 mm. for distance up to 20 m;...

  • Page 20: Safety

    UNI 30 E 6 - SAFETY 17261 - 561.228 SAFETY DEVICES USED SAFETY VALVE The air plant is protected from over-pressures by a safety valve positioned on the frame near to the accumulator. PROTECTION GRILL ON MIXER On the top of the mixer opening find a hinged grill with square mesh with opening of 58 mm (it has not been possible to satisfy that envisioned by EN 294:19983).

  • Page 21: Safety Signs

    UNI 30 E 6 - SAFETY 17261 - 561.228 SAFETY SIGNS The safety signs are adhesive labels affixed outside the machine. The safety signs must be kept clean and clearly visible at all times. Damaged signs must be replaced immediately with new ones obtained from the manufacturer.
  • Page 22 UNI 30 E 6 - SAFETY 17261 - 561.228 TAB.04 REF. LABEL DESCRIPTION Danger electric shocks. It is mandatory to read the instruction manual before starting to operate. It is prohibited to disconnect pressurised pipes. It is prohibited to remove safety devices and protection.

  • Page 23: Individual Protection Devices

    UNI 30 E 6 - SAFETY 17261 - 561.228 INDIVIDUAL PROTECTION DEVICES Wearing individual protective devices is mandatory, in compliance with the Standards regarding health and safety in the workplace in force in the country of use. The employers, staff in charge and operators must be aware of and apply these Standards.

  • Page 24: Safety Recommendations

    UNI 30 E 6 - SAFETY 17261 - 561.228 Do not open the bodywork while the machine is running. MOVING PARTS: Do not open the bodywork while the machine is running. Do not lift the hopper protection grill while the machine is running.

  • Page 25: Use And Operation

    UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 OPERATING PRINCIPLE The mixture, whether prepared separately with any concrete mixer or mixer, or packed in the mixer incorporated in the plastering machine (EMF version), is made to fall onto the machine vibrating sieve.

  • Page 26: Checks Before Start-Up

    UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 FIG.21 - There must be a correct amount of binder (about 300 - -400 kg per cubed metre) and in the proportions indicated below: 2/3 hydraulic lime - 1/3 slack lime;...
  • Page 27 UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 FIG.22 FIG.23 • Reducer oil level: check the visible level control device (FIG.23-REF.1) and top-up if necessary (FIG.23-REF.2) with ELF POLYTELIS 100 or equivalent. • Check that the emergency buttons are not inserted.
  • Page 28 UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 • Start lever: check that the dear lever (FIG.25-REF.1) is in the idle position (the machine has a two speed gear). • Safety screw: check that the safety screw (FIG.24-REF.2) that blocks the bodywork is regularly fixed.

  • Page 29: Controls

    UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 CONTROLS FIG.27 KEY: 1) Mortar pump motor switch. 2) Master switch. 3) Emergency button. 4) Material discharge lever (in hopper). 5) Emergency indicator (signals the incorrect position of the mixer safety grill or hopper safety grill).

  • Page 30: Starting The Machine

    UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 To put the machine in complete safety conditions, proceed with the operations described in paragraph 2.5 "machine off". STARTING THE MACHINE Before starting the machine, prepare the desired mixture in the site concrete mixer and separately prepare 15 ÷ 20 litres of slurry (50% water + 50% cement or lime) and pour it into the hopper.
  • Page 31 UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 FIG.30 FIG.31 • Check that the machine functions regularly: Open and close the air flow cock two or three times (FIG.28-REF.3), to ensure that the pneumatic long distance control functions regularly.

  • Page 32: Loading The Material

    UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 FIG.34 LOADING THE MATERIAL LOADING THE MATERIAL Use nytril fibre gloves for protection against cuts and abrasions. The mixture must have a plastic consistency (not too dry and not too wet).
  • Page 33 UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 Before the slurry ends, pour the mixture onto the vibrating sieve by opening the discharge hatch using the relevant lever (FIG.38-REF.1). Activate the motor taking the master switch (FIG.32-REF.2) into position "I", the machine starts to pump.

  • Page 34: Machine Switch-Off

    UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 Intervene by taking the by-pass lever (FIG.37-REF.2) to the recirculation position (vertical) and check that the manometer (FIG.37-REF.1) indicates a pressure of 0 (zero) bar. Switch the machine off (take the mortar pump motor switch and master switch (FIG.32-REF.1) into position 0). Remove the cause of the overload (mixture unsuitable or blocking of pipes or the gun) and then re-insert the safety device by acting on the lever (FIG.39-REF.1).
  • Page 35 UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 FIG.40 FIG.41 Cap. - Pag. 11/14 THIS MANUAL IS PROPERTY OF ANY TOTAL OR PARTIAL REPRODUCTION IS STRICTLY FORBIDDEN...

  • Page 36: Cleaning The Machine

    UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 Before loosening a material flow pipe joint or disconnecting the gun, make sure that the pressure manometer indicates a pressure of 0 (zero) bar and that there is no residual pressure in the pipes.
  • Page 37 UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 FIG.44 FIG.45 Wash the entire plastering machine using a pressurised jet, more precisely: the hopper, the mortar diverter unit, the inside of the valves and all dirty parts. In the plastering machines with incorporated mixer (EMF version), first wash the mixer, taking care to open the material discharge hatch with the lever (FIG.46-REF.1).

  • Page 38: Important Warning

    UNI 30 E 7 - USE AND OPERATION 17261 - 561.228 Take the by-pass lever to the horizontal position, the water will push the washing sponge out and this will send the mortar in the pipe out, washing the inside of the pipe itself at the same time (make sure that the air discharge cock is open).

  • Page 39: Maintenance

    UNI 30 E 8 - MAINTENANCE 17261 - 561.228 TO BE CARRIED OUT BY OPERATOR The following are the basic instructions for performing proper maintenance on the machine. More detailed information relative to maintenance of the diesel engine is given in the respective use and maintenance manual, which operators are required to read and understand (along with the present manual) before using the machine.
  • Page 40 UNI 30 E 8 - MAINTENANCE 17261 - 561.228 FIG.50 FIG.51 • Check and clean the compressor air filter. Check and clean the filter (FIG.50-REF.1 positioned inside the protective lid using compressed air. • Check mixer reducer oil To check the mixer reducer oil level, open the cap above the reducer. If necessary, top up using ELF REDUCTELF SP220 oil or equivalent.

  • Page 41: A Cura Del Personale Abilitato

    UNI 30 E 8 - MAINTENANCE 17261 - 561.228 FIG.52 FIG.53 In the version with mixer (EMF) also grease: the hatch shaft (FIG.53-REF.2), the blind support body (FIG.53-REF.1), the ring support flange (FIG.53-REF.3). For the execution of the operation to be correct, the grease must escape from the sealing cups.
  • Page 42 UNI 30 E 8 - MAINTENANCE 17261 - 561.228 • Check and if necessary replace the ball valves. Proceed as follows to replace the worn ball valves: Open the stands (FIG.54-REF.1) acting on the ring nuts with the relevant key (FIG.54-REF.2) supplied.
  • Page 43 UNI 30 E 8 - MAINTENANCE 17261 - 561.228 Check: • Check the flexible air pipes. • Check and if necessary replace the trapezoidal belts. • Check piston, balls, seals, manometer, by-pass, and generally that there are no anomalies. • Replace the oil in the compressor •...
  • Page 44 UNI 30 E 8 - MAINTENANCE 17261 - 561.228 • Replacing the worn pump piston. Make sure that the rubber gun has been stopped in the front part of the cylinder i.e. towards the valves. Disassemble the flow and intake valves unit by loosening the screw (FIG.58-REF.1) that blocks it onto the hopper, the 3 screws (FIG.58-REF.4) that connect it to the monolithic cylinder and the hose clamp (FIG.57-REF.2) that fix the rubber fitting, which...

  • Page 45: Scrapping

    UNI 30 E 9 - SCRAPPING 17261 - 561.228 GENERAL RECOMMENDATIONS Follow the local regulations in the country of use when scrapping the machine. Separate the machine parts according to the type of material (plastic, rubber, iron, etc.). The oils must be consigned to companies that are authorised and specialised for disposal of these pollutant products.

  • Page 46: Troubleshooting

    UNI 30 E 10 - TROUBLESHOOTING 17261 - 561.228 10.1 INCORRECT MIXTURE • Gun blockage. - The mortar does not escape from the gun A mixture that is too thin, a crust of hardened material, a stone, a deflector with passage too reduced for the material used can cause the gun to block.
  • Page 47 UNI 30 E 10 - TROUBLESHOOTING 17261 - 561.228 The belt slides and the pressure manometer indicates a pressure lower than 20 bar. In this case tighten the belt using the contrast screw. - Pag. Cap. THIS MANUAL IS PROPERTY OF...

  • Page 48: Operator Intervention

    UNI 30 E 10 - TROUBLESHOOTING 17261 - 561.228 10.2 OPERATOR INTERVENTION PROBLEMS CAUSES SOLUTIONS Gun blocked •Disassemble the gun and clean the blocked part (chap. 10.1). Mortar pipe blocked •Look for the blockage and eliminate it (chap. 10.1). Ball valves blocked •Remove the inspection caps and wash...
  • Page 49 UNI 30 E 10 - TROUBLESHOOTING 17261 - 561.228 Mortar too dry •Fluidify it, add water. Flow valve blocked due to unsuitable •Wash the flow valve (chap. 7.9) and mixture modify the mixture (chap. 7.2). Mortar pipe blocked •Look for the blockage and eliminate it (chap.
  • Page 50 UNI 30 E 10 - TROUBLESHOOTING 17261 - 561.228 Safety equipment disconnected •Insert it using the relevant lever (chap. 7.7). No diesel •Introduce diesel into the tank. Motor-protector intervention •A block has occurred, after the cause has been removed; rearm the motor protector (chap.

  • Page 51: Responsibility Of The Operator

    WARRANTY The machinery manufactured by Turbosol Produzione S.p.A. is guaranteed for a period of twelve (12) months or one thousand (1,000) hours of operation - whichever comes first - from the date said machinery is delivered to the end consumer, and in any event not more than eighteen (18) months from its shipment.

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