TECHCON SYSTEMS TS566R User Manual
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TECHCON SYSTEMS TS566R User Manual

Smart controller for spray valves
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TS566R SMART CONTROLLER
FOR
SPRAY VALVES
User Guide
Copyright © OK International

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Summary of Contents for TECHCON SYSTEMS TS566R

  • Page 1 TS566R SMART CONTROLLER SPRAY VALVES User Guide Copyright © OK International...

  • Page 2: Table Of Contents

    CONTENTS Page Number Safety ………………………………………………………………… 3 ………………………………………………. 4 Symbol Definitions Specifications ……………………………………………….………. 5 Features ……………………………………………………………. 5 To Control Spray Valve…………………………………....…. 5 5.1 Connecting the unit…….……………………………………… 6 5.1.1 Login …………………………………………………… 6 5.1.2 Pressure Calibration.……………………………………. 7 5.1.3 Controlling mode ………………………………………. 8 5.2 Spraying ……………….…………………………….... 10 5.2.1 Pressure Adjustment ………………………………….

  • Page 3: Safety

    SAFETY 1.1 Intended Use: WARNING: Use of this equipment in ways other than those described in this User Guide may result in injury to persons or damage to property. Use this equipment only as described in this User Guide. OK International cannot be responsible for injuries or damages resulting from unintended applications of its equipment.

  • Page 4: Symbol Definitions

    2. SYMBOL DEFINITIONS Symbol Description Symbol Description Run (Activate) Setup Valve Pressure Counter reset Atomized Air Mac address Pressure Timed mode Accept change Interrupt mode Pressure calibration Teach mode Save Reset time in Teach Purge mode mode Spray IP address Pre-Spray Post-Spray Login/Logout...

  • Page 5: Specifications

    3. SPECIFICATIONS 290mm x 212mm x 98mm Size (11.4” X 8.3” X 3.9”) Weight 3.02 kg (6.65l bs) Input Voltage 24VDC Output Voltage Range 0-24 VDC Rated Power Air Input 100 psi (6.9 bars) Max. Air Output 0-99.9 Psi (6.9 bar) Pollution Degree Installation Category Indoor Use...

  • Page 6: To Control Spray Valve

    TO CONTROL SPRAY VALVE CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure proper air filtration. Figure 2.0 Items Description Air Filter Valve (not included) Pressure Pot (not included) Display Power Adapter Foot Switch 5.1 Connecting the Unit: (Refer to Figure 1.0 and 2.0) Connect the power cord, foot switch to the back of the unit.

  • Page 7: Login

    5.1.1 Login Touch the Login Icon to enter login screen Enter “0000” in Password window Touch the Check Mark icon to save and exit 5.1.2 Pressure Calibration Note: Pressure calibration must be performed when the unit is activated for the first time. Using a pressure gauge, verify that the input pressure line is delivering approximately 100 psi Note: If input pressure is not 100 psi, calibration will result in a...
  • Page 8 Please keep in mind that the exact pressure being fed must be indicated correctly in this menu prior to calibrating the pressure. Not doing so may cause the pressure display to show the incorrect pressure. Turn pressure adjustment knob counterclockwise until the wheel can no longer be turned.

  • Page 9: Controlling Mode

    5.1.3 Controlling Mode The TS560R can be used as stand-alone controller or integrated to any robot/automation system. A. To use as stand-alone controller: Go to setup screen to check for controlling mode. If the icon “C” is showing, then it is already set as stand-alone controlling mode. If the icon “R”...

  • Page 10: Spraying

    5.2 SPRAYING 5.2.1 Pressure Adjustment Note: Pressure in Port A (I) is not regulated. It delivers the same pressure as the supplied inlet pressure. This pressure is to activate the valve. Make sure the supplied pressure is at least 70 psi (4.8 bar) Pressure in Port B is regulated.

  • Page 11: Spray Time Setting

    5.2.3 Spray Time setting Note: A complete cycle consists of Pre-Spray, Spray and Post-Spray. Pre-spray: Atomized air turned on before the valve is opened. Post-spray: Atomized air stayed on after the valve is closed. 1. Touch the “Pre” icon to setup pre-spray time 2.

  • Page 12: Teach Mode Setting

    Alternately, touch and hold the Run icon on the display to activate the purge cycle. 5.2.5 Automatic Spray Cycle Setting 1. Touch the “Timed” mode icon to set the spray cycle time. The icon will turn to green color. 2. Touch the “Spray” icon to enter the setup screen 3.

  • Page 13: Stored Program In Memory Cell

    2. Touch the “Time Reset” icon to set timer to zero 3. Press and hold down the foot switch, the spray time will be accumulated 4. Release the foot switch when the desired amount of fluid has sprayed 5. Touch the “Timed” icon to transfer the accumulated spray time to “Timed” mode 6.
  • Page 14 2. Touch the “Run Method” icon 3. Enter the delay time (ex. 5000 ms) NOTE: The minimum delay time is 15ms 4. Touch the “Continuous Run” icon 5. Touch the Check Mark icon to save 6. Touch the X icon to exit The screen will look similarly to the screen below: Note: If the controller is set to activate memory cell 1 and the delay time is set at 5000 ms, the controller will activate memory 1 continuously with...

  • Page 15: To Run In Single Sequence Mode

    5.3.3 To run in Single Sequence Mode 1. Touch the “Run Method” icon to enter sequence mode setup 2. Enter number of memories to be run in sequence (ex. 1 to 3) 3. Touch the “Sequence Mode” icon 4. Touch the Check Mark icon to save 5.

  • Page 16: To Run In Continuous Sequence Mode

    Notes: If there is no delay time entered in the setting, the operator has to press the foot switch or touch the Run icon after each memory cell is completed to activate the next memory cell. If delay time is entered in the setting, the controller will activate the next memory cell in sequence automatically.

  • Page 17: Cycle Counter

    Cycle Counter The cycle counter records the numbers of spray cycle being activated. Up to 999,999 cycles can be recorded. To reset the counter, follow steps below: 1. Touch the Setup icon to enter setup screen 2. Touch the Counter Reset icon to reset the counter 3.
  • Page 18 Touch the change “Password” icon 3. Enter the old password, then enter the new password 4. Touch the Check Mark icon to save 5. Touch the X icon to exit...

  • Page 19: Internet Of Thing (Iot)

    6. INTERNET of Thing (IoT) 6.1 Setup webserver on the computer 1. Go to Techcon Website (www.techconsystems.com), under resources tab, download “Software download for IoT”, and focus mainly on copying the following files to your computer: The “portal.exe” file The “timezone.zip” file 2.
  • Page 20 7. Type: “cd :\iot” then press the “Enter” button 8. Type: “set OKI_IOT_PREFIX=MyPrefix” then press the “Enter” button...
  • Page 21 9. Type: “set ZONEINFO=C:\iot\timezone.zip” then press the “Enter” button 10. Type: “ipconfig” then press the “Enter” button 11. Record the Server IPv4 address show in the “IPv4 Address” line on the above screen; For this example, the Server IP address is: 172.16.40.91 This address will be entered in the controller screen later.
  • Page 22 13. Go to any computer and open any web browser http://localhost:8090/ 14. Type in: then press the enter button You are now in the webserver site. The screen below will be displayed 15. Click the “Login” button 16. Enter “admin” in the Login box 17.
  • Page 23 18. Go to the setup screen of the controller and touch the “Remote Server” icon 19. Enter the Server IPv4 address recorded in step #11 into Remote IP address box 20. Touch the green check mark icon to save 21. The controller is now connected to the webserver site.
  • Page 24 6.2 Making Parameters Adjustment from the webserver Go back to the webserver site and click on the “Controllers” menu Click on the active controller link The controller screen will be displayed in the webserver as shown below. The controller parameters such as pressure and dispense time can be adjusted from the webserver.

  • Page 25: Software Upgrade

    “Edit” icon Proceed to make changes Click OK button to save The new parameters will be displayed on the controller SOFTWARE UPGRADE Note: For future software upgrade, follow the instructions below. Download the latest software version from Techcon website and copy it to a blank USB thumb drive.
  • Page 26 Wait until the system completes the software update from the USB drive and the first touch-screen calibration is displayed Remove the USB drive from the USB port before proceeding to the next step Follow the instructions on the display to calibrate the touch screen by touching the crosshair at five different points.

  • Page 27: Troubleshooting

    8. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION • No power inputs • Check power cord Display does not light up connections • Turn on power • Supplied pressure • Increase supplied System will not dropped below “Low actuate pressure Pressure” setting •...

  • Page 28: Maintenance

    9. MAINTENANCE The controller is designed and built to be relatively maintenance free. To assure trouble free operation, please follow below steps: 1. Make certain air supply is clean and dry. 2. Avoid connecting the unit to excessive moisture or solvent saturation 3.
  • Page 29 11. I/O CONFIGURATION AND END OF CYCLE FEEDBACK During a spray cycle, an open collector circuit closes and remains closed while the valve is dispensing. Pin 3 and 4 can be as feedback signal to synchronize with other devices. Power from an external source is allowed to pass through the circuit to operate a 5 to 24 VDC load.

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