TECHCON SYSTEMS TS555R User Manual
  1. Manuals
  2. Brands
  3. TECHCON SYSTEMS Manuals
  4. Controller
  5. TS555R
  6. User manual

TECHCON SYSTEMS TS555R User Manual

Smart controller for pneumatic valves
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
TS555R SMART CONTROLLER
FOR
PNEUMATIC VALVES
User Guide
Copyright © OK International

Advertisement

Table of Contents
loading

Related Manuals for TECHCON SYSTEMS TS555R

Summary of Contents for TECHCON SYSTEMS TS555R

  • Page 1 TS555R SMART CONTROLLER PNEUMATIC VALVES User Guide Copyright © OK International...

  • Page 2: Table Of Contents

    CONTENTS Page Number Safety ………………………………………………………………… 3 ………………………………………………. 4 Symbol Definitions Specifications ……………………………………………….………. 5 Features ……………………………………………………………. 5 To Control Pneumatic Valve………………………………….... 6 5.1 Connecting the unit…….……………………………………… 6 5.1.1 Login …………………………………………………… 7 5.1.2 Pressure Calibration.……………………………………. 8 5.1.3 Controlling Mode ………………………………………. 9 ……………….……………………………..10 5.2 Dispensing 5.2.1 Pressure Adjustment ………………………………….

  • Page 3: Safety

    SAFETY 1.1 Intended Use: WARNING: Use of this equipment in ways other than those described in this User Guide may result in injury to persons or damage to property. Use this equipment only as described in this User Guide. OK International cannot be responsible for injuries or damages resulting from unintended applications of its equipment.

  • Page 4: Symbol Definitions

    2. SYMBOL DEFINITIONS Symbol Description Symbol Description Run (Activate) Setup Pressure Port A Counter reset Pressure Port B Mac address Timed mode Accept change Interrupt mode Pressure calibration Teach mode Save Reset time in Teach Purge mode mode Dispense IP address Login/Logout Cancel Run Method...

  • Page 5: Specifications

    3. SPECIFICATIONS 290mm x 212mm x 98mm Size (11.4” X 8.3” X 3.9”) Weight 2.9 kg (6.4lbs) Input Voltage 24VDC Output Voltage Range 0-24 VDC Rated Power Air Input 100 psi (6.9 bars) Max. Air Output 0-99.9 Psi (6.9 bar) Pollution Degree Installation Category Indoor Use...

  • Page 6: To Control Pneumatic Valve

    TO CONTROL PNEUMATIC VALVE CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure proper air filtration. Figure 2.0 Items Description Air Filter Valve (not included) Pressure Pot (not included) Display Power Adapter Foot Switch 5.1 Connecting the Unit: (Refer to Figure 1.0 and 2.0) 1.

  • Page 7: Login

    5.1.1 Login 1. Touch the Login icon to enter the login screen 2. Enter “0000” in Password window The password can be disabled by check the box next to it. 3. Touch the Green Check Mark icon to save and exit...

  • Page 8: Pressure Calibration

    5.1.2 Pressure Calibration Note: Pressure calibration must be performed when the unit is activated for the first time. Using a pressure gauge, verify that the input pressure line is delivering approximately 100 psi Note: If input pressure is not 100 psi, calibration will result in a mismatch between the display pressure and the actual pressure on output port B Once you have verified input pressure, touch the Calibration icon...

  • Page 9: Controlling Mode

    The unit is now calibrated and ready to operate 5.1.3 Controlling Mode The TS555R can be used as stand-alone controller or integrated to any robot/automation system. A. To use as Stand-Alone Controller: Go to setup screen to check for controlling mode. If the icon “C” is showing, then it is already set as stand-alone controlling mode.

  • Page 10: Dispensing

    5.2 DISPENSING 5.2.1 Pressure Adjustment Note: Pressure in Port A is not regulated. It has the same pressure as the supplied pressure. Port A is used for valve activation pressure. Make sure the supplied pressure is set at least 70 psi (4.8 bar). Pressure in Port B is regulated.

  • Page 11: Manual/Purge Dispense Cycle

    2. Press the “BAR” icon to change pressure unit to BAR 3. Touch the X icon to save and exit 5.2.3 Manual/Purge Dispense Cycle Setting: 1. Touch the Purge icon to select the purge cycle. The Purge icon will turn to green color. 2.

  • Page 12: Teach Mode Setting

    4. Touch the Check Mark icon to save and exit 5. Press the foot switch to activate the “Timed” dispense cycle. Alternately, touch the run icon on the display to activate the “Timed” dispense cycle. Note: The unit has an “Interrupt” mode feature. In this mode, the “Timed”...
  • Page 13 5.3.2 To run in Continuous Mode The controller can be setup to repeat the run continuously. 1. Touch the Setup icon to enter the setup screen 2. Touch the “Run Method” icon...
  • Page 14 3. Enter the delay time (ex. 5000 ms) NOTE: The minimum delay time is 15ms 4. Touch the “Continuous Run” icon 5. Touch the Check Mark icon to save 6. Touch the X icon to exit The screen will look similarly to the screen below: Note: If the controller is set to activate memory cell 1 and the delay time is set at 5000 ms, the controller will activate memory 1 continuously with 5000 ms delay between each activation.

  • Page 15: To Run In Single Sequence Mode

    2. Enter number of memories to be run in sequence (ex. 1 to 3) 3. Touch the “Sequence Mode” icon 4. Touch the Check Mark icon to save 5. Touch the X icon to exit The screen will look similarly to the screen below: Notes: If there is no delay time entered in the setting, the operator has to press the foot switch or touch the Run icon after each...

  • Page 16: To Run In Continuous Sequence Mode

    5.3.4 To run in Continuous Sequence Mode 1. Follow steps 1 to 2 above and enter the waiting time “delay time” between each activation. 2. Touch the “Sequence Mode” icon 3. Touch the “Continuous Mode” icon 4. Touch the Check Mark icon to save 5.

  • Page 17: To Change Password

    3. Touch the Check Mark icon to confirm 4. Touch the X icon to exit 5.5 To Change Password Note: The default password is “0000”. To change the password, follow the instructions below. 1. Touch the Login icon to enter the login screen 2.
  • Page 18 3. Enter the old password, then enter the new password 4. Touch the Check Mark icon to save 5. Touch the X icon to exit Note: 1. The password can be disable by check box next to “Disable Password” 2. The master password is: 6663...

  • Page 19: Internet Of Thing (Iot)

    6. INTERNET of Thing (IoT) 6.1 Setup webserver on the computer 1. Go to Techcon Website (www.techconsystems.com), under resources tab, download “Software download for IoT”, and focus mainly on copying the following files to your computer: The “portal.exe” file The “timezone.zip” file 2.
  • Page 20 7. Type: “cd :\iot” then press the “Enter” button 8. Type: “set OKI_IOT_PREFIX=MyPrefix” then press the “Enter” button...
  • Page 21 9. Type: “set ZONEINFO=C:\iot\timezone.zip” then press the “Enter” button 10. Type: “ipconfig” then press the “Enter” button 11. Record the Server IPv4 address show in the “IPv4 Address” line on the above screen; For this example, the Server IP address is: 172.16.40.91 This address will be entered in the controller screen later.
  • Page 22 13. Go to any computer and open any web browser http://localhost:8090/ 14. Type in: then press the enter button You are now in the webserver site. The below screen will be displayed: 15. Click the “Login” button 16. Enter “admin” in the Login box 17.
  • Page 23 18. Go to the setup screen of the controller and touch the “Remote Server” icon 19. Enter the Server IPv4 address recorded in step #11 into Remote IP address box 20. Touch the Check Mark icon to save 21. The controller is now connected to the webserver site. 6.2 Making Parameters Adjustment from the websever Go back to the webserver site and click on the “Controllers”...
  • Page 24 The controller screen will be displayed in the webserver as shown below. The controller parameters such as pressure and dispense time can be adjusted from the webserver. Click on the “Edit” icon The parameter screen will appear as shown below: “Edit”...

  • Page 25: Software Upgrade

    7. SOFTWARE UPGRADE Note: For future software upgrade, follow the instructions below. Download the latest software version from Techcon website and copy it to a blank USB thumb drive. Note: Do not put the software file inside a folder Make sure that the unit is turned off Insert the USB drive to the USB port located in the back of the unit Turn on the unit Wait while the system is loading the new software.
  • Page 26 Wait until the system completes the rebooting sequence and the home screen is displayed 10. Repeat sections 5.1.1 and 5.1.2 to re-calibrate the air pressure...

  • Page 27: Troubleshooting

    8. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION • No power inputs • Check power cord Display does not light up connections • Turn on power • Supplied pressure • Increase supplied System will not dropped below “Low actuate pressure Pressure” setting •...

  • Page 28: Maintenance

    MAINTENANCE The dispenser is designed and built to be relatively maintenance free. To assure trouble free operation, please follow below steps: 1. Make certain air supply is clean and dry. 2. Avoid connecting the unit to excessive moisture or solvent saturation 3.

  • Page 29: I/O Configuration And End Of Cycle Switch

    11. I/O CONFIGURATION AND END OF CYCLE FEEDBACK During a dispense cycle, an open collector circuit closes and remains closed while the valve is dispensing. Pin 3 and 4 can be as feedback signal to synchronize with other devices. Power from an external source is allowed to pass through the circuit to operate a 5 to 24 VDC load.

Table of Contents