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Summary of Contents for Smithco Spray Star 5200
- Page 1 Operator’s Spray Star 5200 5220/5224 Radion 8140 5285/5286 Star Commnad II 5287/5288 Star Command I SN: 520G001 July 2020 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS Introduction ..............1-8 Introduction ..............1 Symbols ..............2 General Safety ............3-6 Specifications ............. 7 Optional Spray Equipment .......... 7 Set Up ................. 8 Operation ..............9-15 Controls & Instruments ........... 9-10 Operation ..............11-12 Tank Agitation ............13 Sprayer Cleaning ............ -
Page 3: Introduction
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. The serial number plate on the Spray Star 5200 is located onthe right main frame, below the pump. Refer to engine manual for placement of engine serial number. -
Page 4: Symbols
Ground Speed Oil Level Park Brake Park Brake Slow Fast Lift Arm Release No Riders Hydraulic Fluid Hot Surface Moving Parts Pinch Point Penetration 20° MAX Rollover Warning Headlamp Blower Seat Belt Danger Danger Caution PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 5: General Safety
It may also be used to alert against unsafe practices. IMPORTANT: Blue. Indicates procedures which should be followed to avoid damage to the machine. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 6 New decals are available from your authorized distributor. This is a list of decals located on the Spray Star 5200. Part number, description and location will help in reor- dering a decals.
- Page 7 17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine.
- Page 8 19. TRANSPORT - Machine must be stopped to raise or lower booms. 20. IMPORTANT : If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 9: Specifications
Star Command I w/ 20' HD Boom 32-511 50Gal (189l) Wash System 5288 Star Command I w/ 24' HD Boom 32-512 Chemical Clean-load Safe Fill 32-505 20' HD Super Boom 32-514 Sonar Boom 32-565 24' HD Super Boom PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 10: Setup
SETUP The Spray Star 5200 arrives from Smithco setup and ready for service. Depending on freight conditions bat- tery installed. The spray system is normally shipped attached to the 5200 Prime Mover. If a spray system is to be fitted to a Prime Mover by a dealer or factory, assemble and attach the components in accordance with the parts draw- ings in the Spray Star 5200 Parts/Service Manual. -
Page 11: Operation
O. Hour Meter - The hour meter indicates hours of machine operation. It operates only when the ignition switch is on. P. Acceesory blanks for foamer switches. Q. Accessory blanks for sonic boom switches. R. Console Lock - Turn clockwise and lift panel to access battery and wiring of gauges. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 12 20 MPH. When done towing, tighten the hex bolt on both wheels. Test machine before putting in operation. Machine is in free wheel mode when towing. Machine has no rear wheel braking capibilities when being towed. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 13 OPERATION Before operating the Spray Star 5200, become familiar with all controls and functions. Also complete all main- tenance requirements and read all safety warnings. Knowing the Spray Star 5200 thoroughly, how it operates, and by doing the prescribed maintenance steps, you can expect trouble free operation for years to come.
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Page 14: Operation
4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery) To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnecting jumper cables. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 15: Tank Agitation
Hold one in place and turn the other wrench to loosen assembly. Once apart, clean with wa- ter and check for deteriorating parts. Replace parts as needed by ordering the Spare Parts Kit 20-673-01P. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 16: Sprayer Cleaning
Switch on compressor also turns foamer on or off. 1 millimeter (mm) = 0.039 inch 1 centimeter (cm) = 0.393 inch PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 17: Diagrams
MAIN WIRING DIAGRAM PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 18: Engine Wiring Diagram
ENGINE WIRING DIAGRAM PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 19: Hydraulic Diagram
HYDRAULIC DIAGRAM PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 20: Reference
3.33Gal 50/50 Antifreeze/water mixture OTHER PARTS 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring 16-953 Hinged Cover On Tank with Gasket 16-953-01 Gasket For Cover 16-169 Strainer Basket 20-663 Tank Lid Gasket 77-261 Circuit Breaker 40Amp PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 21 PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 22 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
- Page 23 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
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