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Smithco Spray Star 2000 Parts & Service

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Parts & Service
Spray Star 2000
Model 20-500-B
TeeJet Spray System
SN: 200G314
January 2021
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Spray Star 2000

  • Page 1 Parts & Service Spray Star 2000 Model 20-500-B TeeJet Spray System SN: 200G314 January 2021 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-3 Accessories ........58-111 Introduction ................ 1 Plumbing 2002 System (Radion 8140) ....48-49 ® General Safe Practices............2 Plumbing 2004 System (TeeJet 744) ......50-51 ® Specifications ..............3 Wiring 2004 System (TeeJet 744) ........52 ® Optional Spray Equipment..........3 Wiring 2002 System (Radion 8140) ......

  • Page 3: Introduction

    Thank you for purchasing a Smithco product. Read this manual and all other manuals pertaining to the Spray Star 2000 carefully as they contain safety, op- erating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.

  • Page 4: General Safe Practices

    17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 2000 WEIGHTS and DIMENSIONS Length 132" (335cm) - w/ booms 137" (348 cm) - w/ Cleanload 151" (384 cm) Width 72" (183cm) Height w/ Booms Folded 18' - 110" (279 cm) Wheel Base 61" (155cm) Weight Empty...

  • Page 6: Service

    Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation.Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 2000 has 14 grease fittings. A. One on each pedal mount.
  • Page 7 MAINTENANCE Engine Oil Change and add oil according to chart below based on air temperature at the time of operation. Do not over- fill. Use a high-quality detergent oil classified for service SF, SG, SH. SJ or higher. Use no special additives with recommended oils.

  • Page 8: Storage

    MAINTENANCE Battery Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”. Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes.

  • Page 9: Adjustments

    ADJUSTMENTS Wheel Creep "Creep" is when the engine is running and hydrostatic transmis- sion is in neutral, but due to inadequate alignment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 10: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 11 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.

  • Page 12: Diagrams

    WIRING DIAGRAM Use dielectric grease on all electrical connections. Color Code Chart Blue Brown Yellow Green Orange Black Gray White...
  • Page 13 WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 20-579 Wire Harness 13-488 Key Switch 14-292 Seat Switch 77-207 Buzzer 9017 Terminal 9018 Seal 9016 Weather Pack 33-480 Pressure Switch 33-084 Magnetic Coil 33-509 Master Boom Switch Right Boom 15-725 Mount Panel End 15-727 Rocker - No light 15-728...

  • Page 14: Hydraulic Diagram

    HYDRAULIC DIAGRAM...
  • Page 15 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-116 Wheel Motors 14-080 Wheel Motor Seal Kit 15-681 Hose 20-572 Hydraulic Hose 20-574 Hydraulic Hose 8832-29 Suction Hose 18-040 Hose Clamp 15-839 Hydraulic Cylinder 14-531 Cylinder Seal Kit 20-575 Hydraulic Hose 15-301 Orbitrol 15-301-01...
  • Page 16 BODY & FRAME DRAWING...
  • Page 17 14-365 Air Gap Filler 16-961 Adapter 16-962 Coupler 16-962-01 Buna-N Gasket 20-592 200 Gallon Tank (Fiberglass) 20-529 Decal, Spray Star 2000 20-593 Decal, Site Gauge 20-750 Rear Hood (fiberglass) 20-611 Roll Bar 20-780 Roll Bar Base 31-045 Seat Assembly (Fiberglass)

  • Page 18: Body & Frame

    NOSE CONE DRAWING...

  • Page 19: Parts

    NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-718 15" Steering Wheel 13-726 Center Cap 27-077 Decal, Smithco Round 76-364 Square Boot 76-362 Mini Tilt steering HB-516-18-150 Hex Bolt, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 15-844 Tilt Steering Spacer...
  • Page 20 NOSE CONE DRAWING...
  • Page 21 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-163 Forward Foot Pedal 48-066 Pedal Grip 31-049 Button Plate HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 33-509 Master Control Switch 18-169 Adapter 15-301 Orbitrol 77-207 Buzzer 48-187 Stub shaft 12-804 Hour Meter...

  • Page 22: Linkage

    LINKAGE DRAWING...
  • Page 23 LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 50-108 Cable 11-100 Linkage Yoke HN-516-24 Hex Nut, - 24 HB-516-18-175 Hex Bolt, - 18 x 1 HNTL-516-18 Nylon Lock Nut, 20-646 Center Console 20-645 Decal, Center Console 60-106 Park Brake Control Lever HB-516-18-175 Hex Bolt, -18 x 1...
  • Page 24 FRONT AXLE DRAWING...

  • Page 25: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HMB-100-14 Machine Bushing, 1 - 14GA HP-18-150 Cotter Pin, 11-043 Bearing with Races 80-019 Hub (includes all * items) 11-041 Oil Seal HMB-100-10 Machine Bushing, 1 x 10GA 15-696...

  • Page 26: Fuel Tank

    FUEL TANK DRAWING REF# PART# DESCRIPTION QUANTITY HB-516-18-100 Hex Bolt - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut 20-721 1.8 Liter Carbon Canister 8800-32 " Fuel Hose 32" 18-186 Hose Clamp 8800-17 " Fuel hose 17 18-186 Hose Clamp 8800-14 "...

  • Page 27: Oil Tank

    OIL TANK DRAWING REF# PART# DESCRIPTION QUANTITY 15-702 Adapter 20-576 Oil Filter Assembly 18-204 Elbow 18-249 Barb Fitting 18-093 Straight Tee 18-140 Street Elbow 60-213 Strainer 13-747 Filler Breather 13-586-01 Cap Gasket HSM-10-32-063 Machine Screw, 10 - 32 x HWL-10 Lock Washer, 10 13-586-02 Bottom Gasket...
  • Page 28 SEAT PANEL DRAWING...

  • Page 29: Seat Panel

    SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-270 Rear Hood (fiberglass) 20-749 Shock Mount 20-611 Roll Bar HB-12-13-150 Hex Bolt, -13 x 1 HNFL-12-13 Flange Whiz-loc Nut, 8-563 Gas Shock 26-034 Ball Stud, 10MM HNM-10-1.5 Metric Nut, 10 x 1.5 20-554 Hinge 20-580...

  • Page 30: Engine And Pumps

    ENGINE AND PUMPS DRAWING...
  • Page 31 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-624 Oil Cooler HB-516-18-075 Hex Bolt, -18 x HNFL-516-18 Flange Whiz-loc Nut, - 18 18-438 Fitting 20-532 Right Oil Cooler Mount 76-636 Engine, Briggs & Stratton 35 HP 76-487 Engine Oil Filter 76-446-01 Stub Shaft 21-161...
  • Page 32 ENGINE AND PUMPS DRAWING...
  • Page 33 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-632 Long Exhaust Shield 23-133 90° Adjustable Elbow 20-773 Centering Arm 15-702 Adapter HB-38-16-200 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, 20-594 Guide Disk 20-636 Outlet Exhaust Shield 14-266 Ball Bearing...

  • Page 34: Spray Pump

    ENGINE AND PUMP DRAWING...
  • Page 35 ENGINE AND PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-161 Fitting 18-372 3-Way Valve 16-180 Quick Coupler 16-935 Quick Coupler Cap 16-156 Elbow 18-390 Pipe Tee 16-880 Close Nipple 16-998 Hypro Pump ® 33-480 Pressure Switch 16-973 Reducer 18-475 Male Elbow 9038-41 Tubing 10-389...
  • Page 36 REAR AXLE DRAWING...

  • Page 37: Rear Axle

    REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Handle 11-100 Linkage Yoke 50-108 Cable 60-536 Bellows 15-691 Brake Relay 11-100 Linkage Yoke, HN-516-24 Nut, 34-021 HCP-516-100 Clevis Pin, HP-18-075 Cotter Pin, 76-241 Right Caliper CW 34-101-02 Pad Kit 76-239 Brake Disc 8"...

  • Page 38: Spray Tank

    TANK DRAWING...
  • Page 39 16-155 Elbow 16-194 Anti-Vortex Fitting (part of tank) 16-156 Elbow 20-534 Tank Pad 20-592 200 Gallon Tank (Fiberglass) 20-529 Decal, Spray Star 2000 20-593 Decal, Site Gauge 16-953 16" Lid HRS-316-100 Rivet, HW-316 Flat Washer, 16-953-01 Gasket for Lid 16-169...

  • Page 40: Turbo Quad Agitator

    TURBO-QUAD AGITATOR DRAWING...
  • Page 41 TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 16-173 Reducer, 16-157 Female Pipe Thread Tee, 16-158 Close Nipple,...

  • Page 42: Orbitor

    15-301 ORBITROL DRAWING...
  • Page 43 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...

  • Page 44: Hypro ® Pump

    16-998 HYPRO PUMP ® When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-966-11 16-998-10 Gasket 16-998-04...

  • Page 45: Gear Pump

    76-197 EATON GEAR PUMP REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...

  • Page 46: Hydrostatic Pump

    76-638 HYDROSTATIC PUMP DRAWING...
  • Page 47 76-638 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Swash Plate 77-239-09 Swash Plate Insert 60-343-21 Rotating Kit...

  • Page 48: Wheel Motor

    43-116 REAR WHEEL MOTOR DRAWING...
  • Page 49 43-116 REAR WHEEL MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 43-116-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched set) 13-032-33...

  • Page 50: Plumbing 2002 System (Radion ® 8140)

    2002 PLUMBING DRAWING ® (RADION 8140) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying.
  • Page 51 2002 PLUMBING PARTS LIST ® (RADION 8140) REF# PART# DESCRIPTION QUANTITY 8896-80 1" Discharge Hose x 80" 18-222 Hose Clamp 16-161 Fitting 16-935 Quick Coupler Cap 16-180 Quick Coupler 18-372 3-Way Valve 16-998 Hypro Pump ® 16-880 Close Nipple 18-390 Pipe Tee 16-156 Elbow...

  • Page 52: Plumbing 2004 System (Teejet ® 744)

    2004 PLUMBING DRAWING ® (TEEJET 744) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 53 2004 PLUMBING PARTS LIST ® (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 20-543 Strainer Mount 17-537 Square U-Hex Bolt 15-780 Poly Hex Plug 15-739 #75 90° Hose Barb 15-741 #75 Series Clamp 15-737 Flanged Strainer 16-968-03 Screen (50 mesh) 15-735 #50 x 1 FTP Fitting 15-740 #50 Series Clamp 15-825...

  • Page 54: Wiring 2004 System (Teejet ® 744)

    WIRING 2004 SYSTEM (TEEJET 744) ® REF# PART# DESCRIPTION QUANTITY 20-688-02 744A Console 20-727 Mount Bracket 20-540 Ram Mount Console harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter 16-524 Regulating Valve 18-042 Reducer Bushing 15-776...

  • Page 55: Wiring 2002 System (Radion ® 8140)

    WIRING 2002 SYSTEM (RADION 8140) ® If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 20-781 Radion Plastic Cover 20-734...

  • Page 56: Plumbing Star Command I & Ii

    STAR COMMAND I & II PLUMBING DRAWING 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 57 STAR COMMAND I & II PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 8897-28 " Discharge Hose x 28" 18-116 Hose Clamp 16-180 Quick Coupler 16-935 Quick Coupler Cap 18-372 3-Way Valve 16-161 Fitting 16-973 Reducer 16-998 Hypro Pump ® 16-880 Close Nipple 18-390 Pipe Tee...

  • Page 58: Star Command I Module Mounts

    STAR COMMAND I MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz Lock Nut, Center Boom Mount HB-516-18-100 Hex Bolt, -18 x 1 HNTL-516-18 Nylon Lock Nut, 17-614 Boom Spacer 20-555...
  • Page 59 STAR COMMNAD I WIRING 10-638 Fiberglass Cover 10-716 Dynajet Cover REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 20-781 Radion Plastic Cover 20-734 Dashboard 20-540 Ram Mount Wire Harness 15-743 Manifold Valve 18-007 Elbow 20-684 Flow Meter 20-670-04 Pressure Sensor...

  • Page 60: Accessories

    STAR COMMNAD II MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 17-562 LH Break-Away Arm 11-050 Spring 17-560 Hinge Mount 17-559 Break-Away Mount 20-796 Bracket Cover 20-795 LH Driver Module Bracket HB-516-18-150 Hex Bolt, -18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 20-794 Module Cover Bracket 10-625 Module Mount Bracket...

  • Page 61: Star Command I Wiring System

    STAR COMMAND II WIRING REF# PART# DESCRIPTION QUANTITY RAM Mount Aeros Harness w/ ISO CAN 32-709 RAM Base 20-805 Aeros Console 20-806 DynaJet Console 20-736-01 Antenna Cable 20-767 RX720 Receiver Switch box Power Cable 20-670-04 Pressure Sensor 20-684 Flow Meter Terminator Terminator DynaJet Interface Boom Harness...
  • Page 62 NOTES...

  • Page 63: Regulator Valve

    20-785 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 20-785-01 Motor, 6RPM 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...

  • Page 64: 15-737/14-268 Flanged Strainer

    15-737/14-628 FLANGED STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 16-968-05 80 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05 15-737 Flanged Strainer Assembly with 50 Mesh Screen 14-628 Flanged Strainer Assembly with 80 MEsh Screen...

  • Page 65: Manifold Ball Valve

    15-743 MANIFOLD VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel...

  • Page 66: Motorized Control Valve

    16-524 MOTORIZED CONTROL VALVE DRAWING WHEN SERVICING VALVE: Replace valve body with ISO-Body Kit if valve has been leaking internally. Replace motor assembly if the motor will not run. Before reassembling valve, remove the coupler shaft from the valve body. Apply Loctite to coupler shaft and woodruff key.

  • Page 67: Agitation Strainer

    14-801 AGITATION STRAINER REF# PART# DESCRIPTION QUANTITY QC Strainer Head Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer Viton Oring 15-553-01 Retaining Clip 15-553-02 Viton Oring...

  • Page 68: 20' Hd Boom

    17-580 20' HEAVY BOOM...
  • Page 69 17-580 20' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Hex Nut, - 16 (adjustment Hex Bolt) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNFL-38-16...
  • Page 70 17-580 20' BOOM DRAWING...
  • Page 71 17-580 20' BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim, 13" HB-12-13-300 Hex Bolt, - 13 x 3 HNTL-12-13 Nylon Lock Nut,...

  • Page 72: 20' Hd Boom 744 And Radion Plumbing

    17-580 20' HD BOOM 744 AND RADION PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose "...

  • Page 73: 20' Hd Boom Star Command I Plumbing

    17-580 20' HD BOOM STAR COMMAND I PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...

  • Page 74: 20' Hd Boom Star Command Ii Plumbing

    17-580 20' HD BOOM STAR COMMAND II PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 75: 18' Hd Boom Star Command Ii Plumbing

    17-585 18' HD BOOM STAR COMMAND II PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 76: 18' Hd Boom

    17-585 18' HD BOOM DRAWING...
  • Page 77 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-Hex Bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Hex Nut, - 16 ( for adjustment Hex Bolts)
  • Page 78 17-585 18' HD BOOM DRAWING...
  • Page 79 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim x 13" HB-12-13-300 Hex Bolt, - 13 x 3...

  • Page 80: 18' Hd 744 And Radion Plumbing

    17-585 18' HD BOOM 744 AND RADION PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose, "...

  • Page 81: 18' Hd Boom Star Command I Plumbing

    17-585 18' HD BOOM STAR COMMAND I PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...

  • Page 82: 15' Hd Boom

    17-601 15' HD BOOM DRAWING...
  • Page 83 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-541 Boom End Guard 17-551 Left Boom Arm 17-573 Guide Block Set HB-14-20-125 Bolt -20 x 1 HNTL-14-20 Lock Nut - 20 HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 17-617 V-Boom Nest...
  • Page 84 17-601 15' HD BOOM DRAWING...
  • Page 85 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-528 Boom Center 25-334 Decal, Serial Tag HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 17-552 Right Boom Arm 17-636 Freshwater Mount 17-635 Clean Load Mount 8803-13 Black Trim, 13"...

  • Page 86: 15' Hd Boom 744 And Radion Plumbing

    17-601 15' HD SUPER BOOM 744 AND RADION PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose "...

  • Page 87: 15' Hd Boom Star Command I Plumbing

    17-601 15' HD SUPER BOOM STAR COMMAND I PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose "...

  • Page 88: 15' Hd Boom Star Command Ii Plumbing

    17-601 15' HD BOOM STAR COMMAND II PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 89: Standard Nozzle Assembly

    STANDARD NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 16-988 Cap Assembly 16-920-06 Diaphragm, EPDM Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...
  • Page 90 STAR COMMAND I NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-09 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton O-ring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P)

  • Page 91: Star Command I Nozzle Assembly

    STAR COMMAND I NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 92: Star Command Ii Nozzle Assembly

    STAR COMMAND II NOZZLE REF# PART# DESCRIPTION QUANTITY 20-807-01 e-Chemsaver 20-673-09 12V Coil Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...

  • Page 93: Water Meter Kit (Gallons)

    14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...
  • Page 94 30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 95 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Hex Bolt, - 20 x HWL-14 Lock Washer, HN-14-20...

  • Page 96: Electric Hose Reel

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...

  • Page 97: Hose Reel

    30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 " 16-906-25 Retaining Ring 16-906-22 Axle Assembly, HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lock Washer, HB-516-18-075...

  • Page 98: Hose Reel Installation

    HOSE REEL MOUNT DRAWING...

  • Page 99: Hose Reel Adjustments

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-749 Hose Barb, 9032-110 " Black Hose 110" 18-040 Hose Clamp 16-129 Manual Rewind Hose Reel HB-516-18-150 Hex Bolt, -18 x 1 HW-516 Flat Washer, HNTL-516-18 Nylon Lock Nut, - 18 16-295 Hose Fitting, Hose Reel Mount bracket...

  • Page 100: Foam Marker Installation

    30-004 FOAM MARKER DRAWING Spray Star 3180 Spray Star 2000 WIRING DRAWING...
  • Page 101 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch HB-516-18-175 Hex Bolt, -18 x 1 part of machine) HNFL-516-18 Flange Whiz-loc Nut, - 18 (part of machine) Mount Bracket ( part of machine) 14-291-04 Tank Bracket...
  • Page 102 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 103 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp 1. Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell. 2.

  • Page 104: Foamer Replacement Parts

    14-291 FOAMER REPLACEMENT PARTS...
  • Page 105 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...

  • Page 106: Fresh Water Tank - Front Mount

    20-758 FRESH WATER WASH TANK - FRONT MOUNT REF# PART# DESCRIPTION QUANTITY 20-757 Mount Plate HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, 10-234 Wash Tank 17-537 Square U-Bolt 16-158 Close Nipple 16-151 Elbow 16-960 Spigot INSTALLATION INSTRUCTIONS 1.

  • Page 107: Fresh Water Tank - Rear Mount

    30-006 FRESH WATER TANK - REAR MOUNT REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.

  • Page 108: Chemical Cleanload System

    20-503 CHEMICAL CLEAN-LOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-945 Fitting (part of tank) 16-159 Fitting 8897-43 " Discharge Hose 43" 15-620 Clean-load Assembly 16-156 Elbow 16-972 90° Elbow 18-391 Coupling 16-161 Fitting 18-116 Hose Clamp 8897-116 " Discharge Hose 116" Center Boom 14-604 Loom Clamp Mount...
  • Page 109 OPERATING INSTRUCTION START-UP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.

  • Page 110: Chemical Cleanload Replacement Parts

    15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 111 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...

  • Page 112: Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1 " hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 113: 26Gallon Rinse Tank

    30-350 26 GALLON WASH TANK REF# PART# DESCRIPTION QUANTITY HB-38-16-300 Bolt, 3/8 - 16 x 3 HW-38 Washer 3/8 HNFL-38-16 Flange Lock Nut, 3/8 - 16 30-306 Tank Mount HB-516-18-075 Bolt, 5/16 - 18 x 3/4 HW-516 Washer, 5/16 HWL-516 Lockwasher 5/16 20-759 Tank Base...
  • Page 114 NOTES...

  • Page 115: Reference

    DECAL LIST This is a list of decals located on the Spray Star 2000. Part number, description and location will help in reor- dering decals. 15-463 Decal, Spray Pump 20-529 Decal, Spray Star 2000 20-545 Decal, Dashboard 20-553 Decal, Center Console...

  • Page 116: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 50-403 Inline Fuel Filter 20-576 Hydraulic Oil Filter Assembly 20-576-01 Oil Filter Replacement Element 76-487 Engine Oil Filter Briggs # 842921 76-395-01 Remote Air Cleaner Cartridge Briggs # 841497 76-395-02 Remote Safety Filter Cartridge Briggs # 821136 REPLACEMENT BELTS 30-137 Spray Pump V-Belt...
  • Page 117 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 118 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

This manual is also suitable for:

20-500-b200g314

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