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Summary of Contents for Smithco Super Star Diesel
- Page 1 Parts & Service Super Star Diesel Quick Hitch 43-001 SN: 14270 July 2010 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS Introduction ................... 1-3 Introduction ....................1 Safe Practices ..................2 Specifications .................... 3 Service ....................4-11 Maintenance ..................4-6 Service Chart .................... 7 End User's Service Chart................8 Adjustments ..................9-10 Storage ....................11 Diagrams.................... 12-15 Wiring Diagram ................. 12-13 Hydraulic Diagram ................ -
Page 3: Introduction
All Smithco Smithco Smithco Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering Smithco parts. The serial number plate on the Super Star is located on the rear axle. Refer to engine manual for place- ment of engine serial number. -
Page 4: Safe Practices
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 20. Use parts and materials supplied by Smithco only. Do not modify any function or part. These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. -
Page 5: Specifications
SPECIFICATIONS DIESEL SUPERSTAR WEIGHTS AND DIMENSIONS Length 68" (1.7 m) Width 60" (1.5 m) Height 50" (1.2 m) Wheel Base 44" (1.1 m) Weight 1010 lbs. ( 458 kg) SOUND LEVEL (EAR PROTECTION REQUIRED) At Ear Level 94 dB At 3ft (.914 m) 90 dB At 30 ft (9.14 m) 85 dB... -
Page 6: Maintenance
MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual. LUBRICATION Use No. 2 General purpose Lithium Base Grease and lubricate every 100 hours. The Diesel Super Star has five grease fittings. - Page 7 MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires should be 8 psi (0.55 bar). Improper inflation will reduce tire life considerably. ENGINE Change and add oil according to chart below. Do not overfill. Use a high quality detergent oil classified "For Ser- vice SJ or higher"...
- Page 8 MAINTENANCE WHEEL MOUNTING PROCEDURE 1. Turn machine off and remove key. 2. Block one of the other wheels. 3. Loosen nuts slightly on wheel to be removed. 4. Jack up machine being careful not to damage underside of machine. 5. Remove nuts. Remove wheel. 5.
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Page 9: Service Chart
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement. -
Page 10: End User's Service Chart
END USER’S SERVICE CHART Duplicate this page for routine use. For the week of: Maintence Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Clean the air filter Clean the engine cooling fins. - Page 11 ADJUSTMENT SPEED BOSS RAKE LIFT CYLINDER Completely lower Rake Lift. Remove the clevis pin (A). Twist lift linkage (C) so clevis pin end of cylinder extension lines up with holes in attach- ment lift arm. Replace clevis and cotter pins. Raise and lower Rake Lift to check for proper clearance.
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Page 12: Adjustments
ADJUSTMENTS WHEEL ‘CREEP’ ADJUSTMENT ‘Creep’ is when engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move. Do the following procedures to stop this motion. 1. Lift up and support machine so all wheels are off the ground and can turn freely. -
Page 13: Storage
STORAGE When storing, remove the key from the key switch to avoid unauthorized persons from operating machine. 1. Before storing clean machine thoroughly. 2. Check bolts and nuts, tighten as necessary. 3. Make all repairs that are needed and remove any debris. 4. - Page 14 WIRING DRAWING Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
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Page 15: Parts
WIRING PARTS LIST REF # PART # DESCRIPTION QUANTITY 13-488 Ignition Switch (B & S# 496603) 76-310 Key Set (comes with 13-488) 17-171 Glow Plug ( comes with engine 50-359 Glow Plug Indicator Light 8975 Breaker 8977 Breaker Boot After Fire Solenoid (on engine) 14-292 Seat Switch... - Page 16 HYDRAULIC DRAWING...
- Page 17 HYDRAULIC PARTS LIST REF # PART # DESCRIPTION QUANTITY 34-105 Cooler 43-034 Hydraulic Hose - 32" 43-033 Hydraulic Hose - 48" 43-029 Hydraulic Hose - 24" 43-035 Hydraulic Hose - 20" 34-103 Orbitol 43-036 Hydraulic Hose - 55" 10-554 Attachment Lift Cylinder 18-154 Rod End HNJ-58-18...
- Page 18 MAIN FRAME DRAWING...
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Page 19: Rops
MAIN PARTS COMMON LIST REF# PART# DESCRIPTION QUANTITY 43-087 Foot Pedal 42-780 Floor Panel (fiberglass) 42-767 Right Floor Mat 42-768 Left Floor Mat 12-017 Hour Meter 27-055 Hinge 43-180 Main Frame 43-058 Tire and Wheel 42-161-01 Tire 22 x 11 - 10 Knobby Type 43-058-01 Wheel 25-383... - Page 20 ROPS DRAWING...
- Page 21 ROPS PART LIST REF# PART# DESCRIPTION QUANTITY 76-198-03 Seat belt HB-716-14-100 Bolt - 14 x 1 HB-716-14-125 Bolt - 14 x 1 HNTL-716-14 Lock Nut - 14 42-802 Right Seat belt Bracket 42-803 Left Seat Belt Bracket ROPS Bar...
- Page 22 FRONT FORK DRAWING...
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Page 23: Front Fork
FRONT FORK PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-726 Center Cap 27-077 Decal, Smithco Round HNTL-58-11 Lock Nut - 11 13-718 Steering Wheel 13" 76-364 Tilt Steering Boot (comes with 76-362) HWK-316-075 Woodruff Key 76-362 Tilt Steering Mechanism HB-516-18-125 Bolt... - Page 24 LINKAGE DRAWING...
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Page 25: Linkage
LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-067 Oil Tank Support HB-516-18-100 Bolt - 18 x 1 HNFL-516-18 Flange Whiz Lock Nut - 18 42-076-04 Band (part of engine) 42-076-02 42-076 Air Cleaner (part of engine) 42-076-03 Replacement Filter (part of engine) 18-123 Hose Clamp 8959-17... - Page 26 LINKAGE DRAWING...
- Page 27 LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-386 Ball Joint - 28 HN-14-28 - 28 43-076 Speed Boss Arm HB-38-16-150 Bolt - 16 x 1 HMB-12-14 Machine Bushing x 14GA HNFL-38-16 Flange Whiz Lock Nut - 16 43-137 Lift Bar 43-080 Seat Panel 42-786...
- Page 28 FUEL TANK DRAWING...
- Page 29 FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-814-02 42-814-01 Tether 42-814-04 Top Draw 8800-48 Hose 18-186 Hose Clamp 42-814-05 Vent Check Valve 8800-20 Hose 18-186 Hose Clamp 42-814 FuelTank (includes all * items) 42-770 Right Tank Support HB-14-20-100 Bolt - 20 x 1 HW-14 Washer...
- Page 30 OIL TANK DRAWING...
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Page 31: Oil Tank
OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-747 Filler Breather 13-586-03 Neck HSM-8-32-063 Machine Screw #8 - 32 x HWS-8 Star Washer #8 42-005 Oil Tank 18-240 Adapter 23-126 #6 Plug 18-009 Elbow HB-14-20-075 Bolt - 20 x HW-14 Washer HWL-14 Lock Washer... - Page 32 ENGINE DRAWING...
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Page 33: Engine
ENGINE PARTS LIST REF # PART # DESCRIPTION QUANTITY HB-14-20-100 Bolts - 20 x 1 43-066 Oil Cooler Mount Radiator (comes with engine) HBM-8-1.25-20 Metric Hex Bolt M8-1.25 x 20 HWLM-8 Metric Washer M8 HBM-10-1.25-35 Metric Hex Bolt M10 - 1.25 x 35 43-081 Engine 23HP 21-161... - Page 34 ENGINE DRAWING...
- Page 35 ENGINE PARTS LIST REF # PART # DESCRIPTION QUANTITY 34-105 Oil Cooler 42-797 Variable Pump 18-188 45° Elbow 23-126 Pipe Plug 17-153 Clevis 17-155 Retainer 43-160 Pulley 43-161 Belt...
- Page 36 REAR AXLE DRAWING Torque To 120 ft/lbs(156Nm)
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Page 37: Rear Axle
REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-268 Lug Bolt 14-265 Nut 1-20 76-239 Brake Disc 18-383 45° Adapters 43-095 Hydraulic Tube 18-170 43-094 Hydraulic Tube 43-117 Wheel Motor HWK-14-100 Woodruff Key 1/4 x 1 HB-12-13-750 Bolt -13 x 7 HNTL-12-13 Lock Nut - 13... -
Page 38: Rake Lift
RAKE LIFT DRAWING... - Page 39 RAKE LIFT PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin HCP-58-175 Clevis Pin 10-554 Hydraulic Cylinder HNJ-58-18 Jam Nut - 18 8-154 Rod End HG-14-28-180 Grease Fitting - 28 x 180° 18-214 45° Elbow 18-169 Adapter HB-12-13-500 Bolt - 13 x 5 HNFL-12-13 Flange Lock Nut - 13...
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Page 40: 13-729 2-Bank Hydraulic Valve
13-729 2-BANK HYDRAULIC VALVE DRAWING... - Page 41 13-729 2-BANK HYDRAULIC VALVE PARTS LIST REF # PART # DESCRIPTION QUANTITY 78-415-01 Body (complete with spacer and check valve) 78-415-02 Spool HDM10 78-415-03 O-Ring Seal 78-415-04 Flanged Washer HDM10 78-415-05 Spacer 78-415-06 A Type Spool HDS11 78-415-11 Positioner 78-415-08 Plug 78-415-09 Lever Group HDS11...
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Page 42: 43-116 Front Wheel Motor
43-116 FRONT WHEEL MOTOR DRAWING... - Page 43 43-116 FRONT WHEEL MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 43-116-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched set) 13-032-33...
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Page 44: 43-117 Rear Wheel Motor
43-117 REAR WHEEL MOTOR DRAWING... - Page 45 43-117 REAR WHEEL MOTOR PARTS LIST REF # PART # DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 76-321-02 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly...
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Page 46: 42-797 Variable Pump
42-797 VARIABLE PUMP DRAWING... - Page 47 42-797 VARIABLE PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-117-01 End cap 14-263 Implement relief spring 42-003-16 Cylinder block kit Piston assembly Slipper retainer Cylinder block Swashplate 14-114 Thrust plate Charge pump housing assembly 42-003-10 Ball bearing Shaft O-ring 14-217 Roller bearing Plug O-ring...
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Page 48: Decals
Bottom Seat Panel 25-298 Decal, Warning Hot Seat Panel, Both Sides of Radiator 25-337 Decal, Speed Boss Hang from Steering 25-373 Decal, Smithco Star Steering Column 25-349 Decal, Foot Pedal Right Side Nose Cone 25-352 Decal, By-Pass Valve Hang Tag... -
Page 49: Quick Reference
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 42-076-03 Remote Air Filter Element 50-403 In-Line Fuel Filter 43-081-01 Stub Shaft Briggs and Stratton #835039 43-081-02 Engine Oil filter Briggs and Stratton #820314 43-081-03 Fuel Filter Assembly Briggs and Stratton #825219 43-081-04 Fuel Filter Element Briggs and Stratton #820311... - Page 50 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:...
- Page 51 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim- ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
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