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Summary of Contents for Pfeiffer Vacuum OPS 100
- Page 1 OPERATING INSTRUCTIONS Translation of the Original OPS 100 On-board power supply pack...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new power supply pack is designed to support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Limits of use of the product Proper use Foreseeable misuse Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function Identifying the product Connections Scope of delivery Installation... - Page 4 Tbl. 1: Stickers on the product Tbl. 2: Abbreviations used in this document Tbl. 3: Permissible ambient conditions Tbl. 4: Connection description for OPS 100 Tbl. 5: Available spare parts Tbl. 6: OPS 100 - Accessories Tbl. 7: OPS 100...
- Page 5 Fig. 1: Position of the stickers on the product Fig. 2: OPS 100 layout Fig. 3: Connection diagram for HiPace 300 with TC 110 and OPS 100 Fig. 4: Mains connection Fig. 5: Dismantling the OPS 100 from the HiPace 300 Fig.
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Page 6: About This Manual
Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status. -
Page 7: Stickers On The Product
This section describes all the stickers on the product along with their meaning. Rating plate (example) Rating plates of the devices are affixed to the housing where D-35614 Asslar they can be clearly seen Mod.: OPS 100 Ser. -No.: Mod.-No.: PM 061 680 -X 75017003 Input:... -
Page 8: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 9 Safety WARNING Risk of danger to life through missing mains disconnection device The vacuum pump and electronic drive unit are not equipped with a mains disconnection device (mains switch). ► Install a mains disconnection device according to SEMI-S2. ► Install a circuit breaker with an interruption rating of at least 10,000 A. Risks during operation WARNING Danger of cut injuries from unexpected start up.
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Page 10: Safety Precautions
2.5 Proper use ● The power supply packs are used exclusively to provide a voltage supply to the electronic drive units of Pfeiffer Vacuum vacuum pumps and their accessories. 2.6 Foreseeable misuse Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the... -
Page 11: Personnel Qualification
Such training must ensure that individuals are capable of carrying out the required activi- ties and work steps safely and properly. 2.7.2 Personnel qualification for maintenance and repair Advanced training courses Pfeiffer Vacuum offers advanced training courses to maintenance levels 2 and 3. Adequately trained individuals are: 11/28... -
Page 12: Advanced Training With Pfeiffer Vacuum
─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training. -
Page 13: Product Description
3.1 Function OPS-type power supply packs are used exclusively to provide an on-board voltage supply to the elec- tronic drive unit of Pfeiffer Vacuum vacuum pumps. The output voltage "DC out" is safely isolated from the mains input voltage "AC in". -
Page 14: Installation
DI Standby 24 V DC* (V+) ACC A1 ACC B1 RS 485 D+ OPS 100 RS 485 D- 90 - 132 / 185 - 265 V AC Fig. 3: Connection diagram for HiPace 300 with TC 110 and OPS 100 14/28... -
Page 15: Establishing The Electric Connection
Connecting to the mains power supply ► Make sure that the supply voltage is correct. ► Order a corresponding power supply cable from the Pfeiffer Vacuum accessories range. ► Plug the mains connection cable into the "AC in" power supply plug. -
Page 16: Operation
Operation 5 Operation 5.1 Switching on WARNING Danger of cut injuries from unexpected start up. The use of mating plugs of the electronic drive unit (accessories) enables the automatic run-up of the vacuum pump as soon the power is turned on. Attaching mating plugs before or during the installa- tion leads to the movement of parts hence the risk of cut injuries by sharp-edged in the exposed high vacuum flange. -
Page 17: Maintenance
Required aids ● Original protective cover Required tools ● Allen key, WAF 6 Fig. 5: Dismantling the OPS 100 from the HiPace 300 1 Power supply plug Mains connection with mounting bracket 2 OPS 100 Power supply unit Electronic drive unit... -
Page 18: Installing The Power Supply Pack
2. Place the turbopump on the closed high vacuum flange. 3. Secure the OPS 100 at the threaded holes provided on the bottom part of the turbopump. 4. Connect the connecting cable to the 15-pin D-sub socket on the electronic drive unit. -
Page 19: Recycling And Disposal
7.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron –... -
Page 20: Malfunctions
Malfunctions 8 Malfunctions WARNING Danger to life from electric shock in the event of a fault In the event of a fault, devices connected to the mains may be live. There is a danger to life from electric shock when making contact with live components. ►... -
Page 21: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 22 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 23: Spare Parts
Spare parts 10 Spare parts Fig. 7: Spare parts for OPS 100 Position Designation Order number Power supply pack OPS 100 with power supply plug PM 061 680 -AX Tbl. 5: Available spare parts 23/28... -
Page 24: Accessories
P 4564 309 ZA Mains cable 115 V AC, NEMA 5-15 to C13, 3 m P 4564 309 ZE Mains cable 208 V AC, NEMA 6-15 to C13, 3 m P 4564 309 ZF Tbl. 6: OPS 100 - Accessories 24/28... -
Page 25: Technical Data And Dimensions
120 VA Output voltage 24 (±2%) V DC Output current 4.16 A Protection category IP20 Weight approx. 1 kg Ambient temperature 5 – 50 °C Tbl. 7: OPS 100 12.2 Dimensions Dimensions in mm 102.7 154.5 Fig. 8: Dimensions OPS 100 25/28... -
Page 26: Declaration Of Conformity
Declaration of conformity Declaration for product(s) of the type: Power supply pack OPS 100 We hereby declare that the listed product satisfies all relevant provisions of the following European Directives. Low voltage 2014/35/EC Electromagnetic compatibility 2014/30/EU Restriction of the use of certain hazardous substances 2011/65/EU... - Page 27 27/28...
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