Pfeiffer Vacuum OPS 70 Operating Instructions Manual
Pfeiffer Vacuum OPS 70 Operating Instructions Manual

Pfeiffer Vacuum OPS 70 Operating Instructions Manual

Integrated power supply pack

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OPERATING INSTRUCTIONS
EN
Translation of the Original
OPS 70 | OPS 100
Integrated power supply pack

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Table of Contents
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Summary of Contents for Pfeiffer Vacuum OPS 70

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original OPS 70 | OPS 100 Integrated power supply pack...
  • Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new power supply pack is designed to support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function Identifying the product Connections Scope of delivery...
  • Page 4 Table of contents 12.2 Dimensions Declaration of conformity 4/30...
  • Page 5 Stickers on the product Tbl. 2: Abbreviations used in this document Tbl. 3: Permissible ambient conditions Tbl. 4: Connection description for OPS 70 | OPS 100 Tbl. 5: Available spare parts Tbl. 6: OPS 70 | OPS 100 - accessories Tbl. 7: OPS 70 Tbl.
  • Page 6 Position of the stickers on the product Fig. 2: Example design of OPS 70 | OPS 100 Fig. 3: Connection diagram for HiPace 300 with TC 110 and OPS 70 | OPS 100 Fig. 4: Example connection to the mains power supply Fig. 5: Example disassembly of OPS 100 from HiPace 300 Fig.
  • Page 7: About This Manual

    Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status.
  • Page 8: Stickers On The Product

    About this manual Note 1.3.3 Stickers on the product This section describes all the stickers on the product along with their meaning. Rating plate (example) Rating plates of the devices are affixed to the housing where D-35614 Asslar they can be clearly seen Mod.: OPS 100 Ser.
  • Page 9: Safety

    Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►...
  • Page 10 Safety WARNING Risk of danger to life through missing mains disconnection device The vacuum pump and electronic drive unit are not equipped with a mains disconnection device (mains switch). ► Install a mains disconnection device according to SEMI-S2. ► Install a circuit breaker with an interruption rating of at least 10,000 A. Risks during operation WARNING Danger of cut injuries from unexpected start up.
  • Page 11: Safety Precautions

    ► Do not carry out your own conversions or modifications on the unit. ► Observe the unit protection class prior to installation or operation in other environments. 2.4 Limits of use of the product OPS 70 OPS 100 Installation location weatherproof (internal...
  • Page 12: Proper Use

    2.5 Proper use ● The power supply packs are used exclusively to provide a voltage supply to the electronic drive units of Pfeiffer Vacuum vacuum pumps and their accessories. 2.6 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as improper use;...
  • Page 13: Personnel Qualification For Maintenance And Repair

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.
  • Page 14: Product Description

    3.1 Function OPS power supply packs are used exclusively to provide an on-board voltage supply to the electronic drive unit of Pfeiffer Vacuum vacuum pumps. The output voltage "DC out" is safely isolated from the mains input voltage "AC in". Fig. 2:...
  • Page 15: Installation

    24 V DC* (V+) ACC A1 ACC B1 RS 485 D+ OPS 70/100 RS 485 D- 90 - 132 / 185 - 265 V AC Fig. 3: Connection diagram for HiPace 300 with TC 110 and OPS 70 | OPS 100 15/30...
  • Page 16: Establishing The Electric Connection

    Connect to mains power supply 1. Ensure the correct supply voltage. 2. Order a corresponding power supply cable from the Pfeiffer Vacuum accessories range. 3. Plug the power supply cable into the "AC in" port. 4. Secure the connection with the mounting bracket.
  • Page 17: Operation

    Operation 5 Operation 5.1 Switching on WARNING Danger of cut injuries from unexpected start up. The use of mating plugs of the electronic drive unit (accessories) enables the automatic run-up of the vacuum pump as soon the power is turned on. Attaching mating plugs before or during the installa- tion leads to the movement of parts hence the risk of cut injuries by sharp-edged in the exposed high vacuum flange.
  • Page 18: Maintenance

    Maintenance 6 Maintenance WARNING Danger to life from electric shock during maintenance and service work The device is only completely de-energized when the mains plug has been disconnected and the vacuum pump is at a standstill. There is a danger to life from electric shock when making contact with live components.
  • Page 19: Mounting The Power Supply Pack

    Maintenance 5. Unscrew both interior hexagon socket screws from the power supply pack. 6. Remove the power supply pack from the turbopump. 6.2 Mounting the power supply pack Required tools ● Allen key, WAF 4 ● Allen key, WAF 6 ● Calibrated torque wrench ●...
  • Page 20: Recycling And Disposal

    7.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron –...
  • Page 21: Malfunctions

    Malfunctions 8 Malfunctions WARNING Danger to life from electric shock in the event of a fault In the event of a fault, devices connected to the mains may be live. There is a danger to life from electric shock when making contact with live components. ►...
  • Page 22: Service Solutions By Pfeiffer Vacuum

    We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality.
  • Page 23 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
  • Page 24: Spare Parts

    Spare part for OPS 70 | OPS 100 Position Designation Order number Power supply pack OPS 70 with power supply plug PM 061 697 -AX Power supply pack OPS 100 with power supply plug PM 061 680 -AX Tbl. 5:...
  • Page 25: Accessories

    Mains cable 115 V AC, NEMA 5-15 to C13, 3 m P 4564 309 ZE Mains cable 208 V AC, NEMA 6-15 to C13, 3 m P 4564 309 ZF Tbl. 6: OPS 70 | OPS 100 - accessories 25/30...
  • Page 26: Technical Data And Dimensions

    Technical data and dimensions 12 Technical data and dimensions 12.1 Technical data Selection field OPS 70, integrated power supply Part number PM 061 697 AX Degree of pollution Overvoltage category Category II Ambient temperature 0 – 40 °C Input voltage(s) 115 – 230 V AC (-20/+15 %), 50/60 Hz...
  • Page 27 Technical data and dimensions 12.2 Dimensions PFEIFFER>>>VACUUM 136.5 Fig. 8: Dimensions OPS 70 Dimensions in mm 27/30...
  • Page 28 Technical data and dimensions 102.7 154.5 Fig. 9: Dimensions OPS 100 Dimensions in mm 28/30...
  • Page 29 Declaration of conformity Declaration for product(s) of the type: Power supply pack OPS 70 OPS 100 We hereby declare that the listed product satisfies all relevant provisions of the following European Directives. Low voltage 2014/35/EC Electromagnetic compatibility 2014/30/EU Restriction of the use of certain hazardous substances 2011/65/EU...

This manual is also suitable for:

Ops 100

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