Related Manuals for Tesla TI47UH1-46AH MPU-24
Summary of Contents for Tesla TI47UH1-46AH MPU-24
- Page 1 Power Anytime, Anywhere ™ Tesla TI47UH1-46AH MPU-24 User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com...
- Page 2 Any attempts to open or examine the inside of the TI47UH1-46AH MPU-24 via a tool or device (borescope, probe, etc.) can result in unit failure and/or injury by electrical shock. This unit is mainte nance free and should not be opened or disassembled for any reason.
- Page 3 ™ Ground Power Unit (GPU) and Micro Power Unit (MPU) Containing Dry Cell (Starved Electrolyte) Batteries Used on Aviation/Military Application Manufacturer’s Name and Address: Emergency Telephone Number: Tesla Industries Inc. (302)324-8910 101 Centerpoint Blvd. Fax: (302)324-8912 New Castle, Delaware 19720 www.Teslaind.com...
- Page 4 Reactivity (Yellow) = 2 Sulfuric Acid is Water Reactive if concentrated. U.S. DOT: Tesla™ Industries GPU/MPU batteries are classifi ed as Nonspillable. They have been tested and meet the nonspillable criteria listed in 49 CFR § 173.159(f) and 173.159a(d)(1). Nonspillable batteries are excepted from 49 CFR Subchapter C requirements, provided that the following criteria are met: The batteries must be securely packed in strong outer packagings and meet the requirements of 49 CFR §...
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Page 5: Table Of Contents
4.2 – Engine Starting Power 4.3 – General 4.4 – Operating Limits and Restrictions 4.5 – Performance 4.6 – Operating with AC Power Connected 4.7 – Temperature Specifications 4.8 – Environmental 4.9 – Normal Functional Test Procedures 17-18 TI47UH1-46AH MPU-24... - Page 6 8.4 – Specific Conditions 8.5 – General Conditions 8.6 – Temperature Conversion Chart 8.7 – Output Voltage 8.8 – Maximum Output Current Section 9 – Optional Accessories 9.1 – Tesla™ AC Line Cords Appendix A 31-35 Repair Request Form TI47UH1-46AH MPU-24...
- Page 7 Maximum MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI47UH1-46AH MPU-24...
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Page 8: Section 1 - Safety Review
The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI47UH1-46AH MPU-24... -
Page 9: Hazards
The unit will be damaged if unapproved ac power is applied. Check the Input Voltage Selector Switch window (outlined in blue) to ensure the switch setting (115V or 230V) matches the ac power source (hangar wall, fl ight line ac power) prior to connecting the unit for recharging. TI47UH1-46AH MPU-24... -
Page 10: Important Safety Precautions
150°F (65°C). This protects the unit from overheating and damage. If the unit shuts down, move the unit into a cooler environment such as shade or air conditioning when possible. Perform a full function test after the unit has been allowed to cool prior to use. TI47UH1-46AH MPU-24... -
Page 11: Section 2 - Product Overview
Thank you and congratulations on the purchase of your new TI47UH1-46AH MPU-24. The TI47UH1-46AH MPU-24 is designed to provide 24 volt DC electrical power for aircraft engine starting and 24 or 28.5 volts for ground maintenance, avionics/electrical trouble shooting and testing. The observance of procedures, limitations and performance criteria is essential to ensure peak operating efficiency and to maximize operational capabilities and life of the unit. -
Page 12: Front Panel Overview
– Trips if over-current fault condition occurs. “Press for Capacity” Button – Displays current battery charge state when pressed. 24 Vdc Capacity Meter – Indicates the 24V battery charge state/power output status. AC Input Connector – Connects to Single Phase 100-260 Vac line voltage. TI47UH1-46AH MPU-24... -
Page 13: General Specifications
-40°C to +55°C (-40°F to 131°F) with ac power Storage Temperature: • -65°C to +105°C (-85°F to 221°F) Cell Capacity: • +40°C 110% ± 05% • +25°C 100% ± 05% • +00°C ± 05% • -20°C ± 10% • -40°C ± 10% TI47UH1-46AH MPU-24... -
Page 14: Physical Dimensions
Product Overview 2.5 – Physical Dimensions 10.52 [267.2] 10.38 [263.5] Front View Top View Side View TI47UH1-46AH MPU-24... -
Page 15: Airflow Ports
Ensure that ports are clear at all times. When the TI47UH1-46AH MPU-24 is plugged into ac power, the internal cooling system will efficiently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°F. -
Page 16: Section 3 - Pre-Operations
Secure unit in aircraft. Secure the TI47UH1-46AH MPU-24 in the same position as the original battery. Attach DC Connector Attach the aircraft dc connector into the TI47UH1-46AH MPU-24 DC receptacle and be sure that it is fully seated. WARNING Fire / Explosion Hazard Potential... -
Page 17: Ac Input Circuit Breakers
3. Reset breaker by pressing red button. 4. Reconnect ac and dc connections to the unit. (Plug in ac line cord on unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. -
Page 18: Press For Capacity" Button And Led Status Indicator
Test” function. (If this sensor is tripped, allow ten minutes for unit to cool before operating “Push to Test” button.) Figure 3.4.1 “Push to Test” button location Figure 3.4.2 Pushing to Test (outlined in blue) STATUS STATUS STATUS Full Charge Half Charge No Charge Full Charge Half Charge No Charge TI47UH1-46AH MPU-24... -
Page 19: 24 Vdc Output Connector
LED. In addition, the fan will be running at reduced RPM. This indicates that the unit is in standby mode and ready for use. Figure 3.6.1 Connecting TI47UH1-46AH MPU-24 to AC Power Supply Full Charge Half Charge No Charge TI47UH1-46AH MPU-24... -
Page 20: Section 4 - Operation Procedures
1200 - 1500 peak starting amps 40-50% charged 1500 - 1800 peak starting amps 50-60% charged 1800 - 2100 peak starting amps 60-70% charged TI47UH1-46AH MPU-24 2100 - 2400 peak starting amps 70-80% charged 2400 - 3000 peak starting amps 80-100% charged... -
Page 21: General
Operating Procedures 4.3 – General Correct operation of the TI47UH1-46AH MPU-24 includes both pre-use and operational checks of the unit. Knowledge of the operating limits, restrictions, performance, unit capabilities and functions is fundamental to correct and safe operation. The operator shall ensure compliance with the instructions in this manual that affect operational safety and the warranty of the unit. -
Page 22: Temperature Specifications
Operating any electrical equipment in the presence of moisture creates possible horizontal. WARNING safety hazards and/or potential for equipment damage. Every effort has been TI47UH1-46AH MPU-24 made, within the scope of existing technology to prevent foreseeable safety hazards and make theunit moisture resistant to prevent damage or failure. -
Page 23: Environmental
Unit inlet and outlet vent ports shall be covered from exposure. Unit shall be kept horizontal. It is recommended that the Tesla™ Protective Rain Cover be fi tted onto the unit to guard it from moisture (see Section 8). The limits... -
Page 24: Normal Functional Test Procedures
Figure 4.9.1) capable of measuring dc and ac voltage and resistance will be required to perform some of the tests. These functional test procedures should become routine. Figure 4.9.1 – Digital Multimeter AC Neutral Pin “M” AC Hot Pin “K” AC Ground Pins “J,L” Figure 4.9.2 – AC Input Connector wiring diagram TI47UH1-46AH MPU-24... - Page 25 (± 0.5 Vdc) when power cells are fully charged and the unit is plugged into an AC power source. When the unit is not plugged into an ac power source, the multimeter display should read 25.5 Vdc. Figure 4.9.3 – Testing DC Receptacle TI47UH1-46AH MPU-24...
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Page 26: Regulated 28.5 Vdc Output Ground Power
4.11 – Regulated AC Power Plugging in with AC Power When the TI47UH1-46AH MPU-24 is plugged into ac power, the output is 28.5 volts. This voltage allows the system to recondition and recharge the aircraft’s battery(ies). It is also an optimum voltage for powering avionics and lighting on most aircraft. -
Page 27: Section 5 - Post-Operations
Section 5 – Post Operations 5.1 – General When not in use, the TI47UH1-46AH MPU-24 should be stored indoors guarded from moisture and extreme temperatures. To extend cell life, the unit should be plugged into ac power source. Although the unit has been made weather resistant within the scope of the unit’s intended use, it is essential that good general... - Page 28 CAUTION Guard From Incorrect Power Source The TI47UH1-46AH MPU-24’s power cells may be damaged if recharged by NiCad or Lead Acid-type battery chargers. Power cells should only be charged by either the TI47UH1-46AH MPU-24’s internal charger and the ac power cord furnished with the equipment, or when connected to aircraft’s external dc power receptacle.
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Page 29: Section 6 - Unit Care And Maintenance
Avoid Prolonged Exposure to Extremely Damp Environments Be sure to disconnect ac power from the ac source if the TI47UH1-46AH MPU-24 has come into contact with water. If the AC Input Circuit Breaker has tripped due to water infiltration, allow the unit to dry out before attempting to reset circuit breaker. -
Page 30: Unit Servicing
Tesla™ Shipping Case (be sure to enclose the Repair Request Form). Seal the crate on all sides and return it to Tesla™ at the address listed below. Please contact Tesla™ Customer Service at (302) 324-8910 with any questions or concerns. - Page 31 5. Will a Tesla™ Turbo Start™ spool up a turbine engine? Nothing will start a turbine engine faster or safer than the right Tesla™ Turbo Start™. Not only will it eliminate hot starts, but it will extend the life of your starter, your engine and your battery while reducing maintenance. The Turbo Start™ senses the impedance from the starter/generator.
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Page 32: Section 7 - Troubleshooting And Faq
Unit should never be allowed to discharge fully. In-fi eld use, it receives a dc back charge directly from a running engine. When not in use, unit should be plugged into ac power (outlet) all the time. Tesla™ systems will retain 80% of their capacity after one year of storage. - Page 33 Reset breaker by pressing red button. Reconnect ac and dc connections to the unit. (Plug in ac line cord on unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. TI47UH1-46AH MPU-24...
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Page 34: Section 8 - Performance Data
These differences, however, are considered insignifi cant and are not individually accounted for. Ground Support and Aircraft Instrument Variations: The data shown in the performance charts do not account for instrument tolerance differences or inaccuracies. TI47UH1-46AH MPU-24... -
Page 35: Temperature Conversion Chart
152.6 -31.0 -23.8 35.6 35.0 95.0 68.0 154.4 -30.0 -22.0 37.4 36.0 96.8 69.0 156.2 -29.0 -20.2 39.2 37.0 98.6 70.0 158.0 -28.0 -18.4 41.0 38.0 100.4 71.0 159.8 Figure 12.6.1 – Temperature conversion from Celsius to Fahrenheit. TI47UH1-46AH MPU-24... -
Page 36: Output Voltage
Performance Data 8.7 – Output Voltage TI47UH1-46AH MPU-24 Output Voltage MINUTES 46 AMP CONSTANT CURRENT LOAD 8.8 – Maximum Output Current TI47UH1-46AH MPU-24 Maximum Output Current MAXIMUM OUTPUT CURRENT 3000 * * * * * * * * 2700 * * * *... -
Page 37: Section 9 - Optional Accessories
8.1 – Tesla™ AC Line Cords AC line cords come in several lengths or can be custom-ordered to fi t your needs. Tesla™ specializes in outfi tting cables with a variety of connectors and junction boxes. Contact Tesla™ customer service to fi nd out more about our selection of cords. - Page 38 APPENDIX A OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Afghanistan TI25000-004 Old British Line Cord Algeria TI25000-004 Old British Line Cord American Samoa TI25000-011 Australian Line Cord Angola TI25000-003 Continental European Line Cord Anguilla (U.K.) TI25000-005 United Kingdom Line Cord...
- Page 39 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Ecuador TI25000-001 North American Line Cord Egypt TI25000-003 Continental European Line Cord El Salvador TI25000-001 North American Line Cord England TI25000-005 United Kingdom Line Cord Equatorial Guinea...
- Page 40 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Laos TI25000-001 North American Line Cord Latvia TI25000-003 Continental European Line Cord Lebanon TI25000-003 Continental European Line Cord Lesotho TI25000-004 Old British Line Cord Liberia TI25000-005 United Kingdom Line Cord...
- Page 41 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Romania TI25000-003 Continental European Line Cord Russia TI25000-003 Continental European Line Cord Rwanda TI25000-003 Continental European Line Cord Saudi Arabia 50/60 TI25000-003 Continental European Line Cord...
- Page 42 APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA™ UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA™ P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S).
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Page 43: Repair Request Form
Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ Industries, Inc. 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department TI47UH1-46AH MPU-24... - Page 44 Tesla™ Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com...
- Page 45 TI47UH1-46AH MPU-24 The Tesla™ TI47UH1-46AH Micro Power Unit is a complete battery system that incorporates patented power cell technology with an intelligent charging system and ac-dc converter. Designed for Cal Fire to be utilized in their UH-1 Huey Helicopters, Power Anytime, Anywhere...
- Page 46 Operating Temperature without AC • -40°C to +60°C (-40°F to 140°F) Dimensions • 1 0.58” long x 10.52” wide x 12.32” high 268.7 mm x 267.2 mm x 313.0 mm Weight • 99.5 lbs (45.13 kg) Warranty • 3 Years Tesla™ Industries, Inc. • 101 Centerpoint Blvd. New Castle, DE 19720 • 9475 Double R Blvd. Suite 2, Reno, NV 89521 USA • www.teslaind.com 05-19-14...