Tesla TI60 MPU-24 User Manual
  1. Manuals
  2. Brands
  3. Tesla Manuals
  4. Portable Generator
  5. TI60 MPU-24
  6. User manual

Tesla TI60 MPU-24 User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Power Anytime, Anywhere
™
Tesla
TI60 MPU-24
User Manual
Built Smart...Proven Tough
Tesla Industries, Inc.
101 Centerpoint Blvd.
New Castle, DE 19720
(302) 324-8910 Phone
(302) 324-8912 Fax
www.teslaind.com
www.tesla1.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TI60 MPU-24 and is the answer not in the manual?

Questions and answers

Related Manuals for Tesla TI60 MPU-24

Summary of Contents for Tesla TI60 MPU-24

  • Page 1 Power Anytime, Anywhere ™ Tesla TI60 MPU-24 User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com www.tesla1.com...
  • Page 2 TI60 MPU-24. The TI60 MPU-24 is a limited maintenance-free and sealed unit. No repairs are authorized. Warranty will be voided if unit is tampered with in any way, or if unauthorized repairs are made. For technical support please contact: TESLA™...
  • Page 3 Chemical Family/Classification: Tesla™ Industries, Inc. Sealed Lead Battery Synonyms: Telephone: Sealed Lead Acid Battery, VRLA Battery For information, contact Tesla™ Industries, Inc. Manufacturer's Name/Address: Customer Service Department at 302-324-8910 Tesla™ Industries, Inc 101 Centerpoint Blvd. 24-Hour Emergency Response Contact: New Castle, DE 19720-4180...
  • Page 4 Supersedes: AF ECO #: 1002195 Inorganic lead and sulfuric acid electrolyte are the primary components of every battery manufactured by Tesla™ Products. There are no mercury or cadmium containing products present in batteries manufactured by Tesla™ Products. IV. FIRST AID MEASURES Inhalation: Sulfuric Acid: Remove to fresh air immediately.

  • Page 5: Table Of Contents

    3.8 – Transporting Unit 3.9 – Normal Functional Test Procedures 13-14 3.10 – Regulated 28.5 Vdc Ground Power 3.11 – Regulated AC Power 15-16 3.12 – Connect DC Power To Dual Dillon M134 Miniguns 3.13 – Charging Unit TI60 MPU-24...
  • Page 6 5.1 – Unit Care 5.2 – Unit Servicing 5.3 – Packaging and Shipping Section 6 – Frequently Asked Questions 23-25 Section 7 – Optional Accessories 7.1 – Tesla™ AC Line Cords 7.2 – TI2006-903 Y-Cable Appendix A 27-31 Repair Request Form TI60 MPU-24...
  • Page 7 Maximum MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI60 MPU-24...

  • Page 8: Section 1 - Safety Review

    The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI60 MPU-24...

  • Page 9: Hazards

    Severe injury or death from fire or explosion can occur if electrical sparks are produced near fuel vapors. DO NOT CONNECT 120 or 240 Vac Power Supply WHILE FUELING. Do not charge the MPU using a 120-240 Vac Power during any fuel handling operation. Power output is restricted to 24 Vdc power only. TI60 MPU-24...

  • Page 10: Section 2 - Product Overview

    This manual contains the complete operating instructions and procedures for the TI60 Micro Power Unit. The TI60 MPU-24 provides dc electrical ground power for aircraft flight line and maintenance ground support operations. The unit is designed to provide 24 volt dc electrical power output for aircraft engine starting and 24 or 28.5 volts dc electrical support for ground maintenance, avionics/electrical trouble shooting...

  • Page 11: General Specifications

    -40°C to +55°C (-40°F to 131°F) with ac power Storage Temperature: • -65°C to +105°C (-85°F to 221°F) Cell Capacity: • +40°C 110% ± 05% • +25°C 100% ± 05% • +00°C ± 05% • -20°C ± 10% • -40°C ± 10% TI60 MPU-24...

  • Page 12: Physical Dimensions

    Ensure that ports are clear at all times. The internal cooling system of the TI60 MPU-24 has been designed to efficiently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°.

  • Page 13: Operating Position

    Product Overview 2.6 – Operating Position The TI60 MPU-24 should be operated in the position as shown (Figure 2.7.1). Make sure that the airflow is not obstructed from air intake (Figure 2.7.2) and outlet (Figure 2.7.3). Figure 2.6.1 Airflow Figure 2.6.2 Rear Inlet Figure 2.6.3 Front Outlet...

  • Page 14: Press For Capacity" Button And Led Status Indicator

    This may cause a temperature sensor to temporarily disrupt “Press for Capacity” function. (If this sensor is tripped, allow ten minutes for unit to cool before operating “Press for Capacity” button.) Figure 2.7.1 “Press for Capacity” button Full Charge Half Charge No Charge TI60 MPU-24...

  • Page 15: Maintenance Check

    Check Unit Charge State Before installing the TI60 MPU-24 into the aircraft, make sure the unit is fully charged. Remove the AC line cord from the AC Input Connector and wait two minutes. Then, push the “Press for Capacity” button to verify that the power cells are fully charged.

  • Page 16: Section 3 - Operating Procedures

    24 Vdc power output. 3.2 – General Correct operation of the TI60 MPU-24 includes both pre-use and operational checks of the unit. Knowledge of the operating limits, restrictions, performance, unit capabilities and functions is fundamental to correct and safe operation.

  • Page 17: Engine Starting Power

    (if possible). Perform a full function check prior to continued use once the unit is allowed to cool. For continued use in extremely hot environments, it is advised to send the unit back to Tesla™ for recalibration for use in these environments.

  • Page 18: Temperature Specifications

    If the unit shuts down, move the unit into a cooler climate, such as shade or air conditioning when possible. Perform a full function test prior to use after the unit has been allowed to cool. TI60 MPU-24...

  • Page 19: Environmental

    The TI60 has a rugged nylon carrying strap permanently attached to the top of the unit to provide easy transport and placement into the aircraft. Be sure to check for frays prior to moving unit. Figure 3.8.1 Nylon Carrying Strap TI60 MPU-24...

  • Page 20: Normal Functional Test Procedures

    This section involves “normal function” test proce dures, and includes all steps necessary to ensure that the TI60 MPU-24 is operating within specified para meters prior to use. A digital multimeter (an example is shown in Figure 3.9.1) capable of measuring dc and ac voltage and resistance will be required to perform some of the tests.
  • Page 21 When the unit is not plugged into an ac power source, the mulitmeter display should read 25.5 Vdc. Figure 3.9.3 – Testing DC Receptacle TI60 MPU-24...

  • Page 22: Regulated 28.5 Vdc Ground Power

    Plugging in with AC Power When the TI60 MPU-24 is plugged into ac power, the output is 28.5 volts. This voltage allows the system to recondition and recharge the aircraft’s battery(ies). It is also an optimum voltage for powering avionics and lighting on most aircraft.
  • Page 23 24 Vdc power output for current demands above 10 amps. Engine Starting UNPLUG AC POWER CORD BEFORE STARTING ENGINE WITH TI60 MPU-24 Prior to engine start, ensure power cell charge is sufficient to provide an efficient engine start. Users should follow ground power engine starting procedures as specified in the aircraft’s operator manual.

  • Page 24: Connect Dc Power To Dual Dillon M134 Miniguns

    Check Unit Charge State Before connecting the TI60 MPU-24 to the minigun, make sure the unit is fully charged. Remove the AC line cord from the AC Input Connector and wait two minutes. Then, push the “Press for Capacity” button to verify that the power cells are fully charged.

  • Page 25: Charging Unit

    Under full charge, the Meter will show either a single solid or pulsating green LED. In addition, the fan will be running at reduced RPM. This indicates that the unit is in standby mode and ready for use. Full Charge Half Charge No Charge TI60 MPU-24...

  • Page 26: Section 4 - Post Operations

    Section 4 – Post Operations 4.1 – General Although the TI60 MPU-24 has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life.
  • Page 27 The TI60 MPU-24’s power cells may be damaged if recharged by NiCad or Lead Acid-type battery chargers. Power cells should only be charged by either the TI60 MPU-24’s internal charger and the ac power cord furnished with the equipment, or when connected to aircraft’s external dc power receptacle.

  • Page 28: Section 5 - Unit Care And Maintenance

    Avoid Prolonged Exposure to Extremely Damp Environments Be sure to disconnect ac power from the ac source if the TI60 MPU-24 has come into contact with water. If the AC Input Circuit Breaker has tripped due to water infiltration, allow the unit to dry out before attempting to reset circuit breaker.

  • Page 29: Unit Servicing

    Ensure proper packaging when returning the unit. Transport the unit only in a sturdy shipping crate or Tesla™ Shipping Case. It is important to enclose the Repair Request Form. Seal the crate on all sides and return it to Tesla™ at the address listed below. Please contact Tesla™ Customer Service at (302) 324-8910 with any questions or concerns.

  • Page 30: Section 6 - Frequently Asked Questions

    2. Do the cells have memory? The cells have no memory. The user can plug the TI60 MPU-24 into AC for charging regardless of the unit’s current state of charge. The intelligent charger will keep a fully charged battery by trickle charging. Keeping a fully charged TI60 MPU-24 plugged into AC when not in use will prolong the life of the batteries.
  • Page 31 Unit should never be allowed to discharge fully. In-field use, it receives a dc back charge directly from a running engine. When not in use, unit should be plugged into ac power (outlet) all the time. Tesla™ systems will retain 80% of their capacity after one year of storage.
  • Page 32 Reset breaker by pressing red button. Reconnect ac and dc connections to the unit. (Plug in ac line cord on unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. TI60 MPU-24...

  • Page 33: Section 7 - Optional Accessories

    7.1 – Tesla™ AC Line Cords AC line cords come in several lengths or can be custom-ordered to fi t your needs. Tesla™ specializes in outfi tting cables with a variety of connectors and junction boxes. Contact Tesla™ customer service to fi nd out more about our selection of cords.
  • Page 34 APPENDIX A OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Afghanistan TI25000-004 Old British Line Cord Algeria TI25000-004 Old British Line Cord American Samoa TI25000-011 Australian Line Cord Angola TI25000-003 Continental European Line Cord Anguilla (U.K.) TI25000-005 United Kingdom Line Cord...
  • Page 35 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Ecuador TI25000-001 North American Line Cord Egypt TI25000-003 Continental European Line Cord El Salvador TI25000-001 North American Line Cord England TI25000-005 United Kingdom Line Cord Equatorial Guinea...
  • Page 36 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Laos TI25000-001 North American Line Cord Latvia TI25000-003 Continental European Line Cord Lebanon TI25000-003 Continental European Line Cord Lesotho TI25000-004 Old British Line Cord Liberia TI25000-005 United Kingdom Line Cord...
  • Page 37 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Romania TI25000-003 Continental European Line Cord Russia TI25000-003 Continental European Line Cord Rwanda TI25000-003 Continental European Line Cord Saudi Arabia 50/60 TI25000-003 Continental European Line Cord...
  • Page 38 APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA™ UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA™ P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S).

  • Page 39: Repair Request Form

    Email: _______________________________________________________________________________________ Purchase Order #: ______________________________________________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department...
  • Page 40 Tesla™ 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com ♦ www.tesla1.com...

Table of Contents