Table of Contents
Troubleshooting
Related Manuals for Tesla TI1530 GPU-12
Summary of Contents for Tesla TI1530 GPU-12
- Page 1 Power Anytime, Anywhere Tesla TI1530 GPU-12 ™ User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com www.tesla1.com...
- Page 2 Conditioners, manufactured by Tesla™ Industries, Inc., are able to safely and effectively charge any AGM, Lead Acid battery. The Tesla™ GPU’s and chargers are voltage and current regulated to 0.01% (dual loop). The charging voltage is calibrated, by Tesla™, to 28.6 volts and is pure dc (no power line ripple).
- Page 3 Chemical Family/Classification: Tesla™ Industries, Inc. Sealed Lead Battery Synonyms: Telephone: Sealed Lead Acid Battery, VRLA Battery For information, contact Tesla™ Industries, Inc. Manufacturer's Name/Address: Customer Service Department at 302-324-8910 Tesla™ Industries, Inc 101 Centerpoint Blvd. 24-Hour Emergency Response Contact: New Castle, DE 19720-4180...
- Page 4 Supersedes: AF ECO #: 1002195 Inorganic lead and sulfuric acid electrolyte are the primary components of every battery manufactured by Tesla™ Products. There are no mercury or cadmium containing products present in batteries manufactured by Tesla™ Products. IV. FIRST AID MEASURES Inhalation: Sulfuric Acid: Remove to fresh air immediately.
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Page 5: Table Of Contents
3.6 – Temperature Specifications 13-14 3.7 – Environmental 3.8 – Normal Functional Test Procedures 15-16 3.9 – Pre-Operation 3.10 – Transporting Unit 3.11 – Regulated 14.25 Vdc Ground Power 18-19 3.12 – Regulated AC Power 3.13 – Charging Unit TI1530 GPU-12... - Page 6 7.8 – Maximum Output Current Section 8 – Optional Accessories 8.1 – Tesla™ Shipping Case 8.2 – GPU Protective Covers 8.3 – Tesla™ AC Line Cords 8.4 – Cobra™ DC Replacement Contacts and Tools 8.5 – Transport Dolly Appendix A...
- Page 7 Maximum MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI1530 GPU-12...
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Page 8: Section 1 - Safety Review
The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI1530 GPU-12... -
Page 9: Hazards
(outlined in blue) to ensure the switch setting (115V or 230V) matches the ac power source (hangar wall, fl ight line ac power) prior to connecting the unit for recharging. Figure 1.3.4 – TI1530 GPU-12 Input Voltage Selector Switch TI1530 GPU-12... -
Page 10: Important Safety Precautions
150°F (65°C). This protects the unit from overheating and damage. If the unit shuts down, move the unit into a cooler environment such as shade or air conditioning when possible. Perform a full function test, after the unit has been allowed to cool, prior to use. TI1530 GPU-12... -
Page 11: Section 2 - Product Overview
Section 2 – Product Overview 2.1 – Introduction Thank you and congratulations on the purchase of your new TI1530 GPU-12 Ground Power Unit. The TI1530 GPU-12 provides dc electrical ground power for maintenance and ground support operations. The unit is designed to provide 12 volt dc output for aircraft engine starting and 12 or 14.25 volts dc output for ground maintenance, avionics/electrical troubleshooting and testing. -
Page 12: Front Panel Overview
Air Intake Ports – Provide airflow for cooling Input Voltage Selector Switch – Allows unit to internal electronics. operate within voltage range of either 100-130 Vac or 200-260 Vac. Carrying Handle – Allows for easy transport of unit. TI1530 GPU-12... -
Page 13: General Specifications
-40°C to +55°C (-40°F to 131°F) with AC power Storage Temperature: • -65°C to +105°C (-85°F to 221°F) Cell Capacity: • +40°C 110% ± 05% • +25°C 100% ± 05% • +00°C ± 05% • -20°C ± 10% • -40°C ± 10% TI1530 GPU-12... -
Page 14: Physical Dimensions
CAUTION Ensure that ports are clear at all times. When the TI1530 GPU-12 is plugged into Single Phase 100-260, Vac 50/60 Hz AC power, the internal cooling system will efficiently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°F. -
Page 15: Operating Positions
Product Overview 2.7 – Operating Positions The TI1530 GPU-12 can be operated in both the horizontal (Figure 2.7.1) and vertical (Figure 2.7.2) positions as shown. Make sure that the airflow is not obstructed from air intake (Figure 2.7.3) and outlet (Figure 2.7.4). -
Page 16: Ac Input Circuit Breaker
3. Reset breaker by pressing red button. 4. Reconnect ac and dc connections to the unit. (Plug in ac line cord on military unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. -
Page 17: Input Voltage Selector Switch
The 230 Vac setting accommodates the voltage range of 200-260 Vac. Figure 2.10.2 - Unscrew Protective Cover Figure 2.10.3 - Select Voltage Do not overtighten Selector Shield screws. Be sure star locks are on NOTE screws and snug the screw. Overtightening will damage the Selector Shield. TI1530 GPU-12... -
Page 18: Push To Test" Button And Led Status Indicator
“Push to Test” function. (If this sensor is tripped, allow ten minutes for unit to cool before operating “Push to Test” button.) Figure 2.11.1 - Pushing to Test STATUS STATUS STATUS Full Charge Half Charge No Charge TI1530 GPU-12... -
Page 19: Section 3 - Operating Procedures
The minimum, maximum and normal operating ranges result from careful engineering and evaluation of test Correct operation of the TI1530 GPU-12 includes both pre-use and operational checks of the unit. Knowledge data. These limitations must be adhered to during all phases of operation. -
Page 20: Temperature Specifications
If the unit shuts down, move the unit into a cooler climate, such as shade or air conditioning when possible. Perform a full function test prior to use after the unit has been allowed to cool. TI1530 GPU-12... -
Page 21: Environmental
A. Prevent accumulation of moisture on ac and dc connectors/receptacles B. Minimize moisture entering forward inlet and outlet cooling fan vent ports When not in use, unit inlet and outlet vent ports shall be covered from exposure. Unit shall be kept horizontal. TI1530 GPU-12... -
Page 22: Normal Functional Test Procedures
Check for dents, punctures, case distortion or misalignment, and cracked or loose connec tors. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Industries, Inc. Check DC Voltage Reading at DC Receptacle Terminals To verify that the power cells are fully charged, set the digital multimeter to measure dc voltage. - Page 23 Move the negative probe to the dc tacle. Move the positive probe to negative post. Multimeter should the dc positive post. Multimeter read 0 Volts. should read 0 Volts. TI1530 GPU-12...
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Page 24: Pre-Operation
Figure 3.9.1 - TI1530 GPU-12 3.10 – Transporting Unit The TI1530 GPU-12 can be carried for short distances by hand, but if the area of operation is further then 45 meters (150 feet) it is recommended that the TI1530 GPU-12 should be transported on a vehicle or in the TI7000-184 Transport Dolly (see Section 8 Optional Accessories). -
Page 25: Regulated 14.25 Vdc Ground Power
Ensure dc power cable plug is fully seated into the GPU’s DC Battery Receptacle. The unit is now ready to safely transfer power. Figure 3.11.1 Attaching DC Power Cable to TI1530 GPU-12 Low Power Demand Low power demand is defined by a requirement of 20 amps or less. Connect dc power to aircraft ground power receptacle. - Page 26 Engine Starting CAUTION Unplug AC power cord before starting engine with TI1530 GPU-12 Prior to engine start, ensure power cell charge is sufficient to provide an efficient engine start. Check dc power cable for secure and correct installation prior to engine starting. Follow ground power engine starting procedure as specified in vehicle operator’s manual.
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Page 27: Regulated Ac Power
Until the unit is fully charged, the LED status will read half or no charge. Plug the TI1530 GPU-12 into ac power to keep the cells charged whenever it is not in use, even if it is at Full Charge. -
Page 28: Section 4 - Post Operation
Section 4 – Post Operation 4.1 – General Although the TI1530 GPU-12 has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life. - Page 29 The TI1530 GPU-12’s power cells may be damaged if recharged by NiCad or Lithium Ion battery chargers. Power cells should only be charged by either the TI1530 GPU-12’s internal charger and the ac power cord furnished with the equipment, or when connected to vehicle or aircraft’s external dc power receptacle.
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Page 30: Section 5 - Unit Care And Maintenance
Do not cut, crush, or drag the input or output power cables when handling the unit. Always inspect cables prior to use. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Customer Service. Do not attempt to use any other type of power cables other than the Tesla™ cables included with the unit. -
Page 31: Unit Servicing
Ensure proper packaging when returning the unit. Transport the unit only in a sturdy shipping crate or Tesla™ Shipping Case. It is important to enclose the Repair Request Form. Seal the crate on all sides and return it to Tesla™ at the address listed below. Please contact Tesla™ Customer Service at (302) 324-8910 with any questions or concerns. -
Page 32: Section 6 - Troubleshooting And Faq
5. Will a Tesla™ Turbo Start™ spool up a turbine engine? Nothing will start a turbine engine faster or safer than the right Tesla™ Turbo Start™. Not only will it eliminate hot starts, but it will extend the life of your starter, your engine and your battery while reducing maintenance. The Turbo Start™ senses the impedance from the starter/generator. - Page 33 Unit should never be allowed to discharge fully. In-fi eld use, it receives a dc back charge directly from a running engine. When not in use, unit should be plugged into ac power (outlet) all the time. Tesla™ systems will retain 80% of their capacity after one year of storage.
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Page 34: Basic Usage/Operation Questions
Reset breaker by pressing red button. Reconnect ac and dc connections to the unit. (Plug in ac line cord on military unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. TI1530 GPU-12... -
Page 35: Basic Troubleshooting
If LEDs still do not illuminate, Please contact Tesla™ Customer Service at (302) 324-8910. 2. Unit has no output dc or ac Units cells completely dead. Do a function check with digital meter, input or both. - Page 36 Switch breaker to ON position. Reconnect unit to cables and run. If LEDs still do not illuminate, Please contact Tesla™ Customer Service at (302) 324-8910. 8. Unit does not put out 14.25 volts dc Unit is not plugged in.
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Page 37: Section 7 - Performance Data
These differences, however, are considered insignifi cant and are not individually accounted for. Ground Support and Aircraft Instrument Variations: The data shown in the performance charts do not account for instrument tolerance differences or inaccuracies. TI1530 GPU-12... -
Page 38: Temperature Conversion Chart
152.6 -31.0 -23.8 35.6 35.0 95.0 68.0 154.4 -30.0 -22.0 37.4 36.0 96.8 69.0 156.2 -29.0 -20.2 39.2 37.0 98.6 70.0 158.0 -28.0 -18.4 41.0 38.0 100.4 71.0 159.8 Figure 12.6.1 – Temperature conversion from Celsius to Fahrenheit. TI1530 GPU-12... -
Page 39: Output Voltage
* * * * * * * * * * * * * * * * * * * * (-29 C T emp) SECONDS Calculations based on actual test data at Pratt -Whitney Canada on 30 March 1992. TI1530 GPU-12... -
Page 40: Section 8 - Optional Accessories
8.1 – Tesla™ Shipping Case AC line cords come in several lengths or can be custom-ordered to fi t your needs. Tesla™ specializes in The optional Shipping Case is the safest way to transport the TI1530 GPU-12. This custom case weighs 23 outfi tting cables with a variety of connectors and junction boxes. -
Page 41: Cobra™ Dc Replacement Contacts And Tools
A rugged combination of advanced composite materials and corrosion-resistant alloys make each plug maximized for durability and connectivity. To extend the life of the Cobra™ Connector included with your unit, replacement contacts, posts, noses and tools can be ordered through the Tesla™ Customer Service. TI2005-238 TI2005-078 Cobra™... - Page 42 APPENDIX A OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Afghanistan TI25000-004 Old British Line Cord Algeria TI25000-004 Old British Line Cord American Samoa TI25000-011 Australian Line Cord Angola TI25000-003 Continental European Line Cord Anguilla (U.K.) TI25000-005 United Kingdom Line Cord...
- Page 43 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Ecuador TI25000-001 North American Line Cord Egypt TI25000-003 Continental European Line Cord El Salvador TI25000-001 North American Line Cord England TI25000-005 United Kingdom Line Cord Equatorial Guinea...
- Page 44 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Laos TI25000-001 North American Line Cord Latvia TI25000-003 Continental European Line Cord Lebanon TI25000-003 Continental European Line Cord Lesotho TI25000-004 Old British Line Cord Liberia TI25000-005 United Kingdom Line Cord...
- Page 45 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Romania TI25000-003 Continental European Line Cord Russia TI25000-003 Continental European Line Cord Rwanda TI25000-003 Continental European Line Cord Saudi Arabia 50/60 TI25000-003 Continental European Line Cord...
- Page 46 APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA™ UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA™ P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S).
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Page 47: Repair Request Form
Email: _______________________________________________________________________________________ Purchase Order #: ______________________________________________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department... - Page 48 Tesla™ 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com ♦ www.tesla1.com...
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