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Graco Husky 1050e Operation
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Graco Husky 1050e Operation

Electric-operated diaphragm pump
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Operation
Husky™ 1050e
Electric-Operated Diaphragm Pump
- I n c h p u m p s w i t h e l e c t r i c d r i v e f o r fl u i d t r a n s f e r a p p l i c a t i o n s . F o r p r o f e s s i o n a l u s e o n l y .
m p o r t a n t S a f e t y n s t r u c t i o n s
e a d a l l w a r n i n g s a n d i n s t r u c t i o n s i n t h i s m a n u a l a n d i n y o u r H u s k y
1 0 5 0 e e p a i r / P a r t s m a n u a l .
o r m a x i m u m o p e r a t i n g p r e s s u r e s ,
s e e t h e P e r f o r m a n c e C h a r t s o n p a g e s
5 1 – 5 4 .
S e e p a g e s 6 – 7 f o r m o d e l i n f o r m a t i o n ,
i n c l u d i n g a p p r o v a l s .
Tel: 866-777-6060
Fax: 866-777-6383
S a v e t h e s e i n s t r u c t i o n s .
PROVEN QUALITY. LEADING TECHNOLOGY.
Springer Pumps, LLC
334188P
Website: www.springerpumps.com
Int'l: +001 267 404 2910
N

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Summary of Contents for Graco Husky 1050e

  • Page 1 Operation Husky™ 1050e 334188P Electric-Operated Diaphragm Pump - I n c h p u m p s w i t h e l e c t r i c d r i v e f o r fl u i d t r a n s f e r a p p l i c a t i o n s . F o r p r o f e s s i o n a l u s e o n l y . m p o r t a n t S a f e t y n s t r u c t i o n s e a d a l l w a r n i n g s a n d i n s t r u c t i o n s i n t h i s m a n u a l a n d i n y o u r H u s k y 1 0 5 0 e e p a i r / P a r t s m a n u a l .
  • Page 2 Contents e l a t e d M a n u a l s ..........2 I n i t i a l C o n fi...
  • Page 3 Warnings Warnings T h e f o l l o w i n g w a r n i n g s a r e f o r t h e s e t u p , u s e , g r o u n d i n g , m a i n t e n a n c e , a n d r e p a i r o f t h i s e q u i p m e n t . T h e e x c l a m a t i o n p o i n t s y m b o l a l e r t s y o u t o a g e n e r a l w a r n i n g a n d t h e h a z a r d s y m b o l s r e f e r t o p r o c e d u r e - s p e c i fi...
  • Page 4 Warnings WARNING P R E S S U R Z E D E Q U P M E N T H A Z A R D F l u i d f r o m t h e e q u i p m e n t , l e a k s , o r r u p t u r e d c o m p o n e n t s c a n s p l a s h i n t h e e y e s o r o n s k i n a n d c a u s e s e r i o u s i n j u r y .
  • Page 5 Warnings WARNING T H E R M A L E X P A N S O N H A Z A R D F l u i d s s u b j e c t e d t o h e a t i n c o n fi n e d s p a c e s , i n c l u d i n g h o s e s , c a n c r e a t e a r a p i d r i s e i n p r e s s u r e d u e t o t h e t h e r m a l e x p a n s i o n .
  • Page 6 Configuration Number Matrix Configuration Number Matrix C h e c k t h e i d e n t i fi c a t i o n p l a t e ( I D ) f o r t h e C o n fi...
  • Page 7 Configuration Number Matrix l u i d C o v e r s a n d S e a t M a t e r i a l B a l l M a t e r i a l D i a p h r a g m M a t e r i a l M a n i f o l d M a n i f o l d s...
  • Page 8 Ordering Information Ordering Information To Find Your Nearest Distributor 1 . V i s i t w w w . g r a c o . c o m 2 . C l i c k o n a n d u s e t h e W h e r e t o B u y D i s t r i b u t o r L o c a t o r .
  • Page 9 Overview Overview T h e H u s k y 1 0 5 0 e p r o d u c t l i n e o f f e r s e l e c t r i c - p o w e r e d a r e t o o n u m e r o u s t o i n c l u d e .
  • Page 10 Installation Installation General Information Tips to Reduce Cavitation T h e T y p i c a l I n s t a l l a t i o n s h o w n i s o n l y a g u i d e C a v i t a t i o n i n a d o u b l e d i a p h r a g m p u m p i s t h e f o r s e l e c t i n g a n d i n s t a l l i n g s y s t e m c o m p o n e n t s .
  • Page 11 Installation F i g u r e 1 T y p i c a l I n s t a l l a t i o n ( A C P u m p S h o w n ) S y s t e m C o m p o n e n t s A c c e s s o r i e s / C o m p o n e n t s N o t S u p p l i e d P o w e r c o r d t o V F D...
  • Page 12 Installation Graco Motor Control Component Identification F i g u r e 2 K E Y : A C o n d u i t H o l e s B D i s p l a y C o n t r o l P a n e l...
  • Page 13 Installation Mount the Pump T o a v o i d s e r i o u s i n j u r y o r d e a t h f r o m t o x i c fl u i d o r f u m e s : •...
  • Page 14 Installation Grounding • A C a n d B L D C m o t o r s h a v e a g r o u n d s c r e w M o t o r : i n t h e e l e c t r i c a l b o x .
  • Page 15 Installation Air Line Fluid Supply Line 1 . C o n n e c t a g r o u n d e d , fl e x i b l e fl u i d h o s e ( K ) t o M o d e l s t h a t n c l u d e a C o m p r e s s o r : t h e fl...
  • Page 16 Installation Leak Sensor T h e o p t i o n a l l e a k s e n s o r ( K i t 2 4 Y 6 6 1 ) i s h i g h l y r e c o m m e n d e d t o a v o i d o p e r a t i n g t h e p u m p w i t h a r u p t u r e d d i a p h r a g m .
  • Page 17 Electrical Connections (AC Models) Electrical Connections (AC Models) T h e m o t o r c o m e s w i r e d f o r F o r 4 6 0 V W i r i n g : 4 6 0 V .
  • Page 18 Electrical Connections (AC Models) Wire Connections at the ATEX Motor Wire Connections at the Explosionproof Motor I n s t a l l t h e w i r i n g a t t h e m o t o r a s f o l l o w s : I n s t a l l t h e w i r i n g a t t h e m o t o r a s f o l l o w s : 1 .
  • Page 19 Electrical Connections (AC Models) Leak Sensor Wiring (AC Models) F o l l o w t h e s e i n s t r u c t i o n s t o w i r e t h e o p t i o n a l L e a k 5 .
  • Page 20 Electrical Connections (BLDC Models) Electrical Connections (BLDC Models) Connect Cables T h e G r a c o M o t o r C o n t r o l p r o v i d e s s e v e r a l c o n n e c t i o n s f o r C A N c a b l e a n d s y s t e m - s p e c i fi...
  • Page 21 Electrical Connections (BLDC Models) T a b l e 2 C o n n e c t o r 3 a n d 4 S p e c i fi c a t i o n s F u n c t i o n R a t i n g s C o n n e c t o r P i n *...
  • Page 22 Electrical Connections (BLDC Models) BLDC Motor Wiring 3 . C o n n e c t t h e G r a c o M o t o r C o n t r o l t o t h e m o t o r . U s e m i n i m u m 1 4 A W G ( 2 .
  • Page 23 Electrical Connections (BLDC Models) Controller Wiring 2 . I n s t a l l w i r i n g s y s t e m w i t h p r o p e r l i q u i d - t i g h t c o n n e c t i o n s f o r i n c o m i n g s u p p l y p o w e r a n d f o r o u t g o i n g m o t o r p o w e r .
  • Page 24 Electrical Connections (BLDC Models) 4 . C o n n e c t M 1 2 – 8 P i n c a b l e t o C o n n e c t o r 1 o n t h e 1 .
  • Page 25 Compressor Wiring Compressor Wiring T o a v o i d i n j u r y f r o m fi r e , e x p l o s i o n , o r e l e c t r i c s h o c k , a l l e l e c t r i c a l w i r i n g m u s t b e d o n e b y a q u a l i fi...
  • Page 26 Cart Wiring Cart Wiring A p o w e r c o r d i s s u p p l i e d 1 2 0 V C a r t - M o u n t e d M o d e l s : t h a t c a n b e p l u g g e d i n t o a n y g r o u n d e d 1 1 0 V - 1 2 0 V w a l l s o c k e t .
  • Page 27 1 6 3 F l u s h i n g a n d S t o r a g e , p a g e 4 2 Transfer Mode Vs. Low Pulsation Initial Configuration (BLDC with Graco Mode Motor Control)
  • Page 28 Operation Start and Adjust the Pump Flow Calibration Procedure 1 . B e s u r e t h e fl u i d s y s t e m i s p r o p e r l y g r o u n d e d . T h i s p r o c e d u r e a p p l i e s t o s y s t e m s u s i n g t h e N O T E : S e e...
  • Page 29 Operation Batch Calibration Procedure Pressure Relief Procedure T h i s p r o c e d u r e a p p l i e s t o s y s t e m s u s i n g t h e F o l l o w t h e P r e s s u r e e l i e f P r o c e d u r e N O T E : w h e n e v e r y o u s e e t h i s s y m b o l .
  • Page 30 Graco Motor Control Operation (BLDC Models) Graco Motor Control Operation (BLDC Models) Display T h e G r a c o M o t o r C o n t r o l p r o v i d e s t h e i n t e r f a c e f o r...
  • Page 31 Graco Motor Control Operation (BLDC Models) Graco Motor Control Software Overview T h e G r a c o M o t o r C o n t r o l h a s t w o p o s s i b l e c o n t r o l T a b l e 3 f o r a n e x p l a n a t i o n o f e a c h m e t h o d .
  • Page 32 Graco Motor Control Operation (BLDC Models) T a b l e 4 G r a c o M o t o r C o n t r o l K e y F e a t u r e s...
  • Page 33 Graco Motor Control Operation (BLDC Models) C o n t r o l F e a t u r e D e t a i l s • I n p u t H a r d w a r e : P L C C o n t r o l –...
  • Page 34 Graco Motor Control Operation (BLDC Models) Operation Modes T h e G r a c o M o t o r C o n t r o l h a s t w o o p e r a t i o n m o d e s : S o m e S e t u p M o d e m e n u s r e q u i r e t h e u s e r t o e n t e r a u n M o d e a n d S e t u p M o d e .
  • Page 35 Graco Motor Control Operation (BLDC Models) T a b l e 5 A v a i l a b l e M e n u s w i t h D e s c r i p t i o n s...
  • Page 36 Graco Motor Control Operation (BLDC Models) G204 E n a b l e t h i s s e t t i n g t o c h a n g e t h e O v e r C u r r e n t a n d M o t o r T e m p e r a t u r e e v e n t s f r o m A l a r m s t o D e v i a t i o n s , w h i c h a l l o w s t h e p u m p t o k e e p r u n n i n g w i t h r e d u c e d p e r f o r m a n c e ( m a y n o t m a i n t a i n fl...
  • Page 37 Graco Motor Control Operation (BLDC Models) G231 S e t t h e d e s i r e d m a i n t e n a n c e i n t e r v a l i n m i l l i o n s o f c y c l e s .
  • Page 38 Graco Motor Control Operation (BLDC Models) G246 S e t t h e h i g h e s t s e l e c t a b l e v o l u m e s e t p o i n t .
  • Page 39 Graco Motor Control Operation (BLDC Models) G307 D i s p l a y s t h e m o t o r t e m p e r a t u r e i n ° C . • U s e r c a n n o t e d i t .
  • Page 40 Graco Motor Control Operation (BLDC Models) G r a c o M o t o r C o n t r o l M e n u Q u i c k R e f e r e n c e G 1 0 0 ( V i e w E v e n t s ) G 2 3 0 –...
  • Page 41 T o r q u e I n s t r u c t i o n s , p a g e 4 9 Clean the Graco Motor Control K e e p t h e h e a t s i n k fi n s c l e a n a t a l l t i m e s . C l e a n t h e m u s i n g c o m p r e s s e d a i r .
  • Page 42 Maintenance Flushing and Storage • F l u s h a t t h e l o w e s t p r e s s u r e p o s s i b l e . C h e c k c o n n e c t o r s f o r l e a k s a n d t i g h t e n a s n e c e s s a r y .
  • Page 43 Troubleshooting the Graco Motor Control Troubleshooting the Graco Motor Control P r o b l e m C a u s e S o l u t i o n M o t o r d o e s n o t s p i n ( c h a t t e r s ) a n d E v e n t M o t o r l e a d s a r e w i r e d •...
  • Page 44 Troubleshooting the Graco Motor Control P r o b l e m C a u s e S o l u t i o n A n i n c o r r e c t p a s s w o r d •...
  • Page 45 Troubleshooting the Graco Motor Control Power Line Voltage Surges P o w e r c o n v e r s i o n e q u i p m e n t c a n b e s e n s i t i v e t o T h e M A X - H O L D f e a t u r e o n a m u l t i m e t e r c a n b e u s e d v o l t a g e fl...
  • Page 46 Troubleshooting the Graco Motor Control Events T h e L E D d i s p l a y s e v e n t c o d e s t o i n f o r m t h e u s e r o f •...
  • Page 47 Troubleshooting the Graco Motor Control E v e n t E v e n t L e v e l D e s c r i p t i o n S o l u t i o n C o d e...
  • Page 48 Troubleshooting the Graco Motor Control E v e n t E v e n t L e v e l D e s c r i p t i o n S o l u t i o n C o d e E n s u r e t h a t t h e m o t o r a m b i e n t t e m p e r a t u r e i s a b o v e m i n i m u m .
  • Page 49 Torque Instructions Torque Instructions I f fl u i d c o v e r o r m a n i f o l d f a s t e n e r s h a v e b e e n 1 .
  • Page 50 Performance Charts Performance Charts T h e p u m p w a s t e s t e d i n w a t e r w i t h 2 . S e t t h e V F D f r e q u e n c y c o r r e s p o n d i n g t o t h e T e s t C o n d i t i o n s : t h e i n l e t s u b m e r g e d .
  • Page 51 Performance Charts 4-Pole AC Pump (04E) or (04F) with 1hp VFD K E Y P o w e r L i m i t C u r v e N e t P o s i t i v e S u c t i o n H e a d e q u i r e d T h e s h a d e d a r e a i s r e c o m m e n d e d f o r c o n t i n u o u s d u t y .
  • Page 52 Performance Charts 2-Pole AC Pump (04C), (04D), (04E), or (04F) with 2hp VFD K E Y P o w e r L i m i t C u r v e N e t P o s i t i v e S u c t i o n H e a d e q u i r e d T h e s h a d e d a r e a i s r e c o m m e n d e d f o r c o n t i n u o u s d u t y .
  • Page 53 Performance Charts Pump with BLDC Motor (04B), (05B), or (06B) K E Y P o w e r L i m i t C u r v e ( 1 2 0 V o l t ) P o w e r L i m i t C u r v e ( 2 4 0 V o l t ) N e t P o s i t i v e S u c t i o n H e a d e q u i r e d T h e s h a d e d a r e a i s r e c o m m e n d e d f o r c o n t i n u o u s d u t y .
  • Page 54 Performance Charts Pump in Low-Pulsation Mode K E Y 2 2 H z , 8 0 c y c l e s p e r m i n u t e T w o t y p i c a l r u n n i n g c o n d i t i o n s a r e s h o w n i n t h e c u r v e s .
  • Page 55 Performance Charts How to Calculate Your System’s Net Positive Suction Head – Available (NPSHa) F o r a g i v e n fl o w r a t e , t h e r e m u s t b e a m i n i m u m o f y o u r s y s t e m m u s t b e g r e a t e r t h a n t h e N P S H r t o fl...
  • Page 56 Dimensions Dimensions F i g u r e 1 3 P u m p s w i t h A l u m i n u m F l u i d S e c t i o n s , w i t h o u t C o m p r e s s o r ( B L D C m o d e l s h o w n ) 3 3 4 1 8 8 P Springer Pumps, LLC...
  • Page 57 Dimensions F i g u r e 1 4 P u m p s w i t h A l u m i n u m F l u i d S e c t i o n s , w i t h C o m p r e s s o r ( B L D C m o d e l s h o w n ) 3 3 4 1 8 8 P Springer Pumps, LLC...
  • Page 58 Dimensions T a b l e 7 D i m e n s i o n s f o r P u m p s w i t h A l u m i n u m F l u i d S e c t i o n s G e a r b o x a n d M o t o r G e a r b o x , M o t o r , a n d C o m p r e s s o r B L D C...
  • Page 59 Dimensions F i g u r e 1 5 P u m p s w i t h P o l y p r o p y l e n e , C o n d u c t i v e P o l y p r o p y l e n e , o r P V D F F l u i d S e c t i o n s , w i t h o u t C o m p r e s s o r ( B L D C m o d e l s h o w n ) 3 3 4 1 8 8 P...
  • Page 60 Dimensions F i g u r e 1 6 P u m p s w i t h P o l y p r o p y l e n e , C o n d u c t i v e P o l y p r o p y l e n e , o r P V D F F l u i d S e c t i o n s , w i t h C o m p r e s s o r ( B L D C M o d e l S h o w n ) 3 3 4 1 8 8 P...
  • Page 61 Dimensions T a b l e 8 D i m e n s i o n s f o r P u m p s w i t h P o l y p r o p y l e n e , C o n d u c t i v e P o l y p r o p y l e n e , o r P V D F F l u i d S e c t i o n s G e a r b o x a n d M o t o r G e a r b o x , M o t o r , a n d C o m p r e s s o r B L D C (...
  • Page 62 Dimensions F i g u r e 1 7 P u m p s w i t h H a s t e l l o y o r S t a i n l e s s S t e e l F l u i d S e c t i o n s , w i t h o u t C o m p r e s s o r ( B L D C M o d e l S h o w n ) 3 3 4 1 8 8 P...
  • Page 63 Dimensions F i g u r e 1 8 P u m p s w i t h H a s t e l l o y o r S t a i n l e s s S t e e l F l u i d S e c t i o n s , w i t h C o m p r e s s o r ( B L D C M o d e l s h o w n ) 3 3 4 1 8 8 P...
  • Page 64 Dimensions T a b l e 9 D i m e n s i o n s f o r P u m p s w i t h H a s t e l l o y o r S t a i n l e s s S t e e l F l u i d S e c t i o n s G e a r b o x a n d M o t o r G e a r b o x , M o t o r , a n d C o m p r e s s o r B L D C (...
  • Page 65 Dimensions G r a c o M o t o r C o n t r o l D i m e n s i o n s C a r t D i m e n s i o n s 3 3 4 1 8 8 P Springer Pumps, LLC Tel: 866-777-6060...
  • Page 66 Technical Data Technical Data M e t r i c H u s k y 1 0 5 0 e E l e c t r i c D o u b l e D i a p h r a g m P u m p M a x i m u m fl...
  • Page 67 Technical Data M e t r i c A C , E x p l o s i o n p r o o f ( 0 4 D P o w e r 2 H p 1 . 5 k W N u m b e r o f M o t o r P o l e s 2 –...
  • Page 68 Technical Data M e t r i c P a r a m e t e r s = 2 4 V = 2 8 0 m A = 1 . 3 W = 2 . 4 p F = 1 . 0 0 µ H N o i s e D a t a S o u n d P o w e r ( m e a s u r e d p e r I S O - 9 6 1 4 –...
  • Page 69 Technical Data M e t r i c O u t p u t S p e c i fi c a t i o n s O u t p u t L i n e V o l t a g e 0 –...
  • Page 70 Technical Data Weights u m p M a t e r i a l M o t o r / G e a r b o x N E M A A T E X + I E C F l a m e p r o o f + I E C B L D C + N E M A...
  • Page 71 Technical Data Fluid Temperature Range O T I C E T e m p e r a t u r e l i m i t s a r e b a s e d o n m e c h a n i c a l s t r e s s o n l y . C e r t a i n c h e m i c a l s w i l l f u r t h e r l i m i t t h e fl u i d t e m p e r a t u r e r a n g e .
  • Page 72 Graco Standard Warranty G r a c o w a r r a n t s a l l e q u i p m e n t r e f e r e n c e d i n t h i s d o c u m e n t w h i c h i s m a n u f a c t u r e d b y G r a c o a n d b e a r i n g i t s n a m e t o b e f r e e f r o m d e f e c t s i n m a t e r i a l a n d w o r k m a n s h i p o n t h e d a t e o f s a l e t o t h e o r i g i n a l p u r c h a s e r f o r u s e .