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Summary of Contents for stellar labs 84-12-9 G
- Page 1 STELLAR SHUTTLE MODEL 84-12-9 G ASSEMBLY INSTALLATION MANUAL Updated 3/11/98...
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Page 2: Table Of Contents
Base Assembly ......................3 Secondary Assembly....................4 Tilt Assembly ......................5 Installation Instructions....................6 Mounting Kit ......................7 Mounting Kit Dodge Chassis ..................8 Safety Valve Installation....................9 7 Gallon Tank Assembly..................10 Mounting Kit, 7 Gallon Tank ...................11 Hydraullic Assembly ....................12 Controller Assembly....................13 Subframe .........................14 Warranty........................15 Manual, 84-12-9 G... -
Page 3: Hydraulic Hook Lift Specifications
Hoses & Hydraulic All hoses and fittings are to be SAE: metrics not allowed. O-ring face seal Fittings: fittings to be utilized wherever possible. Origin of Manufacture: Loader to be designed and manufactured in the United States of America. Manual, 84-12-9 G... -
Page 4: Base Assembly
0015 Collar, 2.01 x 3.50 x 2.88 0065 Pin, 2.00 x 9.00 0507 Cap Screw, 1/2-13 x 4.50 0108 Snap Ring, 2.00" 0505 Cap Screw, 1/2-13 x 3.50 1546 Thrust Washer, 2.01" Dia 0360 Nut, 1/2-13 Nylock Manual, 84-12-9 G... -
Page 5: Secondary Assembly
Pin, 2.00 x 8.75 0108 Snap Ring, 2" 4914 Pin, 2.00 x 14.50 0066 Bushing, GS-3235-32 0067 Bushing, GS-2426-24 0505 Cap Screw, 1/2-13 x 3.50 5145 Plate, 3.00" Hole 0360 Nut,1/2-13 Nylock 0359 Cap Screw, 1/2-13 x 1.50 Manual, 84-12-9 G... -
Page 6: Tilt Assembly
Pin, Tear Drop, 1.50 x 3.50 0295 Latch, 12,000# C0990 Cap Screw, 1/2-13 x 0.75 0298 Snap Ring, 0.75 0069 Bushing, GS-1618-16 5145 Plate, 3.00" Hole 0064 Pin, 1.00 Clevis 0359 Cap Screw, 1/2-13 x 1.50 4913 Pin, 1.00 x 7.50 Manual, 84-12-9 G... -
Page 7: Installation Instructions
TRUCK FRAME AND THE LOADER CONNECT HOSES TO VALVE BANK AS INDICATED IN HYDRAULIC ASSEMBLY SET THE RELIEF VALVE TO 4200 PSI OPERATE THE LOADER TO ELIMINATE AIR FROM THE SYSTEM CHECK THE OIL LEVEL AND ADD OIL IF REQUIRED Manual, 84-12-9 G... -
Page 8: Mounting Kit
Mounting Kit ITEM DESCRIPTION 7053 Tie Down, 120-15-9 0358 Washer, 5/8 Flat 0526 Washer, 5/8 Lock 0399 Cap Screw, 5/8-11x2.00 0357 Nut, 5/8 7049 Tie Down, 120-15-9 Manual, 84-12-9 G... -
Page 9: Mounting Kit Dodge Chassis
Mounting Kit Dodge Chassis ITEM DESCRIPTION 0399 Cap Screw, 5/8-11x2.00 0358 Washer, 5/8 Flat 0526 Washer, 5/8 Lock 0357 Nut, 5/8 0357 Tube, Mtg dodge 0511 Cap Screw, 5/8-11x3.00 D0143 Channel Tie Down Manual, 84-12-9 G... -
Page 10: Safety Valve Installation
This valve will be switched with a load check plug when being moved to an alternate position. A poppet and spring are located behind the safety valve and load check plugs. Care should be taken not to lose these parts when modifying. Valve stack for standard installation Valve stack for non-standard installation Manual, 84-12-9 G... -
Page 11: Gallon Tank Assembly
Nipple, .75x2.50 Blk Pipe 1559 Fitg, Seal Lok 90 1J943-8-8 22 C5930 Coupler, .75 Blk 11 C2773 Hose, Hyd .50 381-8 18" 23 C2151 Cap, Filler Breather 12 C4944 Valve Bank, V-20 24 C4282 Muffler, Load Genie Manual, 84-12-9 G... -
Page 12: Mounting Kit, 7 Gallon Tank
DESCRIPTION 1558 Hose Ftg, 1JS43 8-8 C1123 Hose Clamp, 88 DB-20 C0545 Hose Ftg, 1JS43 6-6 D0549 Adapter, 16-8 F5OG5-S 0279 Adapter, 6-F5OLO-S C4747 Ftg, 4603-20-16 C0546 Hose Ftg, 1J943 6-6 C0277 Ftg, 1J943-6-4 C0278 Ftg, 1JS43-6-4 Manual, 84-12-9 G... -
Page 13: Hydraullic Assembly
Nut, 0.31-18 Nyloc 0663 Bracket, Decal 0607 Controller Cable 0333 Nut, 0.25-20 Nyloc 0651 Decal, Operation 0340 Washer, 0.25 Flat 1056 Nut, 0.25 Fine Thread 0528 Cap Screw, 0.25-20x4.50 0662 Cable Ends, 0.25 0486 Cap Screw, 0.31-18x1.50 Manual, 84-12-9 G... - Page 14 Mounting Kit, 7 Gallon Tank ITEM DESCRIPTION 0501 Cap Screw, 0.50-13x2.00 0352 Washer, 0.50 Flat 0360 Nut, 0.50-13 Nyloc Miscellaneous Parts DESCRIPTION D0045 Alarm, Backup Manual, 84-12-9 G...
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Page 15: Subframe
Subframe Manual, 84-12-9 G... -
Page 16: Warranty
Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date of manufacture,...
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