Related Manuals for Stanley IBC600
Summary of Contents for Stanley IBC600
- Page 1 IBC600 6-TON IN-LINE CRIMPING TOOL USER MANUAL Safety, Operation and Maintenance © 2017 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 81140 1/2018 Ver. 2...
- Page 3 REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. IBC600 User Manual ◄ 3...
-
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► IBC600 User Manual... -
Page 5: Safety Precautions
• Do not use accessories or attachments other than those recommended by STANLEY. The IBC600 6-Ton In-line Crimping Tool will provide safe and dependable service if operated in accordance with BATTERIES the instructions in this manual. Read and understand this •... -
Page 6: Tool Anatomy
WHAT IS THE IBC600? The IBC600 is a battery powered 6-Ton in-line crimping tool with interchangeable crimping jaws. IBC600 is capable of crimping copper and aluminum connectors to 500 MCM and HTAPS to 4/0-4/0. The InteLED gives real time feedback to the operator and alerts them to a possible bad crimp. -
Page 7: Specifications
5 Amp/hour DeWalt 20V Max Battery ......................DCB205 5 Amp/hour DeWalt 20V Max Battery 2-pack ..................... DCB205-2 120V AC Charger ............................DCB115 12V DC Charger .............................DCB119 Note: Only use battery chargers recommended by STANLEY. Bucket Bag ................................. BB01 IBC600 User Manual ◄ 7... -
Page 8: Operation
Disconnect the battery BEFORE installing or changing crimping jaws. 1. Pull back the pin lock to eject the jaw pin. 2. Insert the crimping jaw and lock the jaw pin. 3. Insert the battery pack. 8 ► IBC600 User Manual... - Page 9 Note: Release the trigger to immediately stop the tool. Press the pressure release at any time to open the jaws. DO NOT crimp live cables! IBC600 is NOT a live-line tool! 3. Release the Trigger Lock. 4. Press and hold the trigger until the tool has finished.
- Page 10 Charge Battery SECURE THE JAWS INTO PLACE (OPTIONAL) Jaw Coupling IBC600 jaws can be secured into place by inserting a pin and set screw (supplied) into the jaw coupling. This will prevent the user from unlocking the jaw pin and removing the jaws.
-
Page 11: Stanley Crimp Software
Note: STANLEY Crimp software requires a minimum of Windows XP SP3 running with administrator rights. 2. Follow the prompts to complete installation. 3. Connect IBC600 to a PC using a micro USB cable. IBC600 USB Connection Note: InteLED will shine blue when connected. FIRST RUN 1. - Page 12 OPERATION TOOL INFORMATION The Tool Information tab displays important data about the IBC600. 1. Displays the product type, serial number and firmware version of the tool. 2. Basic data relating to the life and service interval of the tool. TOOL USAGE DATA...
- Page 13 Amperage and Voltage of the tool during each crimp • Tool temperature at the end of each crimp 3. Data log sorting filters. Allows you to sort the crimp data in the data log. WORKSITE REPORTS IBC600 User Manual ◄ 13...
- Page 14 Note: If this is the first time using the software, press the “Worksites” button to create a worksite. 5. Enter notes about the job in the Remarks field. 6. Click “OK” when finished. 7. Select a report from the reports list. 8. Click “Print Report to PDF” to export the Worksite Report. 14 ► IBC600 User Manual...
- Page 15 1. Tool Firmware Update button. When clicked, this will begin to tool firmware update process. Do not unplug the tool during this process. 2. Software Update button. When clicked, this will update the STANLEY Crimp software, if an update is available. IBC600 User Manual ◄ 15...
-
Page 16: Troubleshooting
The tool is leaking hydraulic oil. Have the tool serviced immediately. The tool cannot connect to STANLEY Crimp software. Ensure the tool is connected to the computer via the USB port and that InteLED is blue. Your computer may be downloading USB drivers. -
Page 17: Ibc600 Parts Illustration
IBC600 PARTS ILLUSTRATION IBC600 User Manual ◄ 17... -
Page 18: Ibc600 Parts List
91648 IBC600 Decal 91634 “Powered by DeWalt” Right Decal 91635 “Powered by DeWalt” Left Decal 91637 INTELED Left Decal 91636 INTELED Right Decal 77067 RBAM12262 Pin Stop 91465 Strap Ring 92833 Motor and Gearbox Assembly 18 ► IBC600 User Manual... -
Page 19: Ibc600 Hydraulic Body Illustration
J3100200 O-Ring 31 x 2 77805-01 Delivery Valve Unit 77076 Cross Head 77837 Pressure release valve (Torque to 6 Nm) 77806-01 Succion Valve Unit (Torque to 12 Nm) 92875-11 Valve Unit (Torque to 12 Nm) IBC600 User Manual ◄ 19... -
Page 20: Ibc600 Head Unit Illustration
Axis for jaws set 78476-01 Pull Tab 78586 Spring 84015DUB Spring 91437 Plug 91440 Spacer Tube 91591 Half Flange AIG1.5X7.8BR Calibrated pin AIG3x12.8BP Calibrated Pin AIG3.5x23.8BR Calibrated Pin VAV04BT006FF Screw VAV04EB010 Screw VAV04CB015 Screw VAV04HC010 Screw 20 ► IBC600 User Manual... -
Page 21: Crimping Jaw Illustration
92821 CRIMPING JAW ILLUSTRATION ITEM DESCRIPTION 77387 Machined Jaw 91622 Shell 62270DUB Jaw Open Spring 91589 Push Rod 91588 Spring 91590 Push Rod Screw 91621 Spring Pin IBC600 User Manual ◄ 21... -
Page 22: Crimping Jaw Illustration
92822 CRIMPING JAW ILLUSTRATION ITEM DESCRIPTION 91455 Machined Jaw 91622 Shell 62270DUB Jaw Open Spring 91589 Push Rod 91588 Spring 91590 Push Rod Screw 91621 Spring Pin 22 ► IBC600 User Manual... -
Page 23: Crimping Jaw Illustration
Machined Jaw 91622 Shell 62270DUB Jaw Open Spring 77418 Spring Cap 31224DUB Spring 77416 Axis for Kearney Die 91590 Push Rod Screw 91588 Spring 91589 Push Rod 91621 Spring Pin 77417 Pin for Die Lock IBC600 User Manual ◄ 23... - Page 24 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...