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- Page 1 108-11-32 Shuttle Hooklift Owner’s Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 2 www.stellarindustries.com © 2021 Stellar Industries, Inc. PN 92397...
- Page 2 Model 108-11-32 Manual Revisions Date of Revision Section Revised Description of Revision Page ii | Stellar 108-11-32 Shuttle Owner’s Manual ®...
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Page 3: Table Of Contents
Hooklift Nomenclature ............................v Serial Tag Location ..............................vi Chapter 1 - Specifications ............................1 Model 108-11-32 Shuttle Specifications ....................... 1 Acceptable Subframe Dimensions - Model 108-11-32 ..................2 Chapter 2 - Installation ............................... 3 General Installation ..............................3 Installer Notice ..............................3 Torque Data Chart .............................. -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 5: Hooklift Nomenclature
The Shuttle consists of four basic parts: the base, dump, secondary, and tilt sections. Please take the time to familiarize yourself with the various components. Knowing the proper ter- minology is necessary to get the full benefit of this manual. HOOKLIFT BASE DUMP SECONDARY TILT Stellar 108-11-32 Shuttle Owner’s Manual | Page v ®... -
Page 6: Serial Tag Location
M O D EL NO . SERIA L NO . 800-321-3741 Proudly Designed and Manufactured 4214 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. in the USA by 35234 PN C5942 Page vi | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 7: Chapter 1 - Specifications
16’ (4.87 m) * Assumes 3ft. overhang from center of rear roller pin. * Assumes 5ft. overhang from center of rear roller pin - May require bumper and latch options. Stellar 108-11-32 Shuttle Owner’s Manual | Page 1 ®... -
Page 8: Acceptable Subframe Dimensions - Model 108-11-32
Acceptable Subframe Dimensions - Model 108-11-32 Page 2 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 9: Chapter 2 - Installation
Vehicle Safety Act. Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Stellar 108-11-32 Shuttle Owner’s Manual | Page 3 ®... -
Page 10: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 11: Installation Note
• Be sure to square the hooklift on the truck frame to allow for proper measurement. The front of the hooklift needs to be at least 2.50” behind the cab or any equipment mount- ed behind the cab. 2.50 11.49 8.32 Stellar 108-11-32 Shuttle Owner’s Manual | Page 5 ®... -
Page 12: Step 2: Drill Mounting Holes
Additional holes may not be added to the tie-down plates. • Using the tie-down castings as a guide, drill 11/16” holes through the truck frame as shown. Page 6 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 13: Step 3: Install Bumper
57081PC ANGLE 4.00X6.00X.50WX22.00 SLOTS 57079PC ANGLE FORMED 4.00X4.00X0.50X12.88 SLOTS 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY 6538 WASHER 1.00 SAE FLAT YELLOW GR8 6294 NUT 1.00 HHGR8 NYLOC 57733PC ANGLE 4.00X6.00X.50WX11.00 SLOTS Stellar 108-11-32 Shuttle Owner’s Manual | Page 7 ®... -
Page 14: Step 5: Install Tarper Tower (If Applicable)
• Before drilling and bolting to the frame, confirm adequate room for cable routing be- tween in-cab controls and the valve bank. Note: The top of the reservoir should not be above the truck frame. Refer to the Reservoir Assembly Drawings for details. Page 8 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 15: Reservoir Assembly With Cable Controls - Pn 86463
FTG 12-12 MFS-MORB STRAIGHT C6327 FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOCATION X 1 42971 - DECAL OIL FILTER CHANGE X 1 Stellar 108-11-32 Shuttle Owner’s Manual | Page 9 ®... -
Page 16: Reservoir Assembly With Air Controls - Pn 86467
FTG 12-12 MFS-MORB STRAIGHT C6327 FILTER STRAINER 35GAL TF-2030 NOTE: ITEMS NOT SHOWN 25941 - DECAL LOADER VB VDM8 HOSE LOCATION X 1 42971 - DECAL OIL FILTER CHANGE X 1 Page 10 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 17: Reservoir Subassembly - Pn 86006
85928 FILTER TANK TOP 20 FORB 58396 GASKET RG-11 TANK TOP FILTER 0335 CAP SCR 0.38-16X1.25 HHGR5 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 C4845 PLUG 0.75 NPT SQ HD BLK Stellar 108-11-32 Shuttle Owner’s Manual | Page 11 ®... -
Page 18: Valve Bank Parts Drawing
CTRLS WITH HANDLE PN 30381 SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 MAIN RELIEF VALVE PN 28510 SPOOL RETAINER PN 61522 HANDLE PN 26130 SPOOL SEAL KIT PN 29683 Page 12 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 19: Step 7: Install Pto And Pump
• Use the brand specific PTO/Pump installation instructions. If the directions are not quite clear, contact Stellar Customer Service or consult with a hydraulic specialty house or ® company prior to installation. Stellar 108-11-32 Shuttle Owner’s Manual | Page 13 ®... -
Page 20: Face Seal/O-Ring Size Chart
• Keep these lines away from sharp edges. • Keep these lines away from the exhaust or other temperature extreme items. • Keep these lines away from the driveshaft or other moving items. Page 14 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 21: Hose Kit - Pn 98022
Stellar 108-11-32 Shuttle Owner’s Manual | Page 15 ®... -
Page 22: Power Beyond Vdm8 Valve
• A standard Stellar Hooklift will have 6 hydraulic lines attached to the valve. With Power ® Beyond activated, they will have 7 hydraulic lines attached to the valve. Page 16 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 23: Step 9: Route Electrical Components
RH TURN/ (WHITE/BROWN) BLACK) BROWN/ BROWN/ (WHITE/BROWN) STOP STOP BACKUP YELLOW) YELLOW) RED LIGHT RED LIGHT WHITE LIGHT (WHITE/ (WHITE/ (WHITE/ BROWN/ BROWN/ BLACK) YELLOW) YELLOW) TAG LIGHT TAG LIGHT (BROWN) (BROWN) Stellar 108-11-32 Shuttle Owner’s Manual | Page 17 ®... -
Page 24: Step 10: Install Cab And Pto Controls
CONTROL CABLE 96 IN WESCON 20057 CAP SCR 0.31-18X6.50 HHGR5 0343 WASHER 0.31 USS FLAT 0342 NUT 0.31-18 HHGR5 NYLOC 16948 GROMMET 2.50ODX0.125X0.25ID 0486 CAP SCR 0.31-18X1.50 HHGR5 CONTROL CABLES TO VALVE BANK Page 18 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 25: Air Controls
LIGHT LED CONTROL PANEL RED 67296 NUT CLIP ON .25X.025-.15X.53 12813 GROMMET 1.25ODX0.125X0.625ID EXHAUST VALVE BANK SHOWN AS REFERENCE ONLY NOTE: PN 12813 IS ONLY USED WHEN A PTO SWITCH IS INSTALLED ON THE TOWER. Stellar 108-11-32 Shuttle Owner’s Manual | Page 19 ®... -
Page 26: Step 11: Install Hoist Up Alarm - Pn 83115
INSTALL DUMP UP LIGHT (PN 61233) IN CONTROL TOWER IF AIR CONTROLS AND IN 61233 - LIGHT LED CONTROL PANEL RED X 1 DASH ON STREET SIDE OF STEERING WHEEL IF CABLE OR ELECTRIC CONTROLS. 88324 - ELEC SCHEM CONTROL TOWER X 1 Page 20 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 27: Step 12: Install Mud Flaps And Fenders
ITEM PART No. DESCRIPTION QTY. 64060 FENDER POLY MIN 900 FRONT/REAR 102205 MNT KIT FENDER MID SUPPORT TANDEM POLY 5733 MTG KIT OFFSET POLY FENDER (FLEET) 7633 FENDER MOUNT ASM KIT Stellar 108-11-32 Shuttle Owner’s Manual | Page 21 ®... -
Page 28: Steel Tandem Fender Assembly - Pn 100617
24868 NUT 0.63-11 HHGR8 NYLOC TYP. 8 TYP. 4 W=.28 TYP (4) (.19) W=.28 3-9.5 TYP (2) (.19) 3-9.5 NOT STAGGERED TYP. 2 TYP. 2 TYP. 2 TYP. 8 TYP. 8 Page 22 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 29: Step 13A: Apply Hooklift Assembly Decals
25627 DECAL WARNING CRUSH 26134 DECAL WARNING MISUSE TABS 35234 DECAL STELLAR MADE IN THE USA 52681 DECAL STELLAR LOGO 6.00X16.50 55832 DECAL DANGER ELECTROCUTION HOOK 68024 DECAL WARNING UNTRAINED OPERATOR Stellar 108-11-32 Shuttle Owner’s Manual | Page 23 ®... -
Page 30: Step 13B: Apply Chassis Decals
DECAL HITCH CAPACITY 30K REAR BUMPER - ABOVE PINTLE LOCATION; DISCARD OTHERS 68222 DECAL HITCH CAPACITY 90K 45697 ENGINE SPEED PTO CAUTION IN CAB 69463 DECAL BACK-UP ALARM VERIFY IN CAB Page 24 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 31: Step 14: Fill Reservoir And Activate Hydraulic Flow
• Calibrate dump light system. • Be sure to check all clearances. • Be sure that relief pressure is no higher than 4200 PSI. Stellar 108-11-32 Shuttle Owner’s Manual | Page 25 ®... -
Page 32: Set System Relief Pressure
6. Release all functions and disengage the PTO. Snap tamper cap into position over the jam nut. The break away clip will be destroyed if the cap is removed. Page 26 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 33: Chapter 3 - Assembly Drawings
VALVE PLUNGER VILLA HYD NORMALLY CLOSED 57735 FTG 8-8 MBSPP-MFS STRAIGHT 70293 LEVER PLUNGER VALVE FINGER 70294 COLLAR 0.28X0.75X0.38 UHMW 77784 PLATE MNT BRKT STOP SYSTEM CS HOLES 77785 CAP SCR 0.25-20X1.75 FHSH Stellar 108-11-32 Shuttle Owner’s Manual | Page 27 ®... -
Page 34: Dump Assembly - Pn 93728
CAP SCR 0.31-18X2.75 HHGR5 27376CR PIN 2.50X26.25 D&T ZC 0343 WASHER 0.31 USS FLAT 26167CR PIN 3.00X16.75 ZC 8622 CLAMP HOSE/TUBE AG-2 22432 ROLLER 3.00X6.00X3.81X8.00 26168 COLLAR RETAINING 3.01X4.00X1.00 PC BLACK Page 28 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 35: Secondary Assembly - Pn 93733
SNAP RING INSIDE 2.50 26378CR PIN 2.50X17.75 ZC 58052 SET SCREW 0.50-13X0.50 W/ RED PATCH 5739 BUSHING 40DXR48 GARLOCK 0108 SNAP RING 2.00 7200-200 0427 MACHY WASHER 2.00ID 10GA 30243CR PIN 2.00X17.75 SR ZC Stellar 108-11-32 Shuttle Owner’s Manual | Page 29 ®... -
Page 36: Tilt Assembly 61.75" - Pn 93757
LATCH CS 40000K PC BLACK c1592 ZERK 1/8 NPT STRAIGHT 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK 23160 CYLINDER ASM 4.00X12.00 93862CR PIN 2.00X17.31 SR/D&T ZC 58052 SET SCREW 0.50-13X0.50 W/ RED PATCH Page 30 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 37: Tilt Assembly 54" - Pn 98429
LATCH CS 40000K PC BLACK c1592 ZERK 1/8 NPT STRAIGHT 4380 BUSHING 32DXR24 2.00X1.50 GARLOCK 23160 CYLINDER ASM 4.00X12.00 93862CR PIN 2.00X17.31 SR/D&T ZC 58052 SET SCREW 0.50-13X0.50 W/ RED PATCH Stellar 108-11-32 Shuttle Owner’s Manual | Page 31 ®... -
Page 38: Main Cylinder - Pn 19066
Main Cylinder - PN 19066 PN 19066 Page 32 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 39: Tilt Cylinder - Pn 23160
Tilt Cylinder - PN 23160 PN 23160 ITEM NO. QTY. PART NO. DESCRIPTION 1 14388 CYLINDER 4.00X12.00 3 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 2 D1290 FTG 8-6 MFS-MORB STRAIGHT Stellar 108-11-32 Shuttle Owner’s Manual | Page 33 ®... -
Page 40: Optional Tab Alarm Kit - Pn 43120
ITEMS NOT SHOWN: 97097 - INSTRUCTIONS TAB ALARM KIT X 1 NOTE: WHEN USED WITH AIR CONTROL TOWERS BRACKET (PN 26293) IS NOT USED B/C COMPONENTS ARE TO BE INSTALLED IN TOWER ASSEMBLY Page 34 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 41: Optional Tab Alarm (Cont.) - Pn 43120
DUMP TUBE AND OUT. FROM THERE THE HARNESS RUNS TO THE FRONT OF THE TRUCK ATTACHING TO THE BASE OR INBETWEEN THE TRUCK FRAME RAILS TO BE CONNECTED TO WIRE HARNESS PN 26291. Stellar 108-11-32 Shuttle Owner’s Manual | Page 35 ®... -
Page 42: Optional Tab Alarm Wire Harness - Pn 26291
Optional Tab Alarm Wire Harness - PN 26291 Page 36 | Stellar 108-11-32 Shuttle Owner’s Manual ®... -
Page 43: Optional Proximity Switch Wire Harness - Pn 26416
Stellar 108-11-32 Shuttle Owner’s Manual | Page 37 ®... - Page 44 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
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