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STELLAR SHUTTLE
MODEL 120-15-13 G
ASSEMBLY
AND
INSTALLATION
MANUAL
Updated 3/9/98

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Summary of Contents for stellar labs SHUTTLE 120-15-13 G

  • Page 1 STELLAR SHUTTLE MODEL 120-15-13 G ASSEMBLY INSTALLATION MANUAL Updated 3/9/98...
  • Page 2: Table Of Contents

    Table of Contents Hydraulic Hook Lift Specifications................2 Base Assembly ......................3 Secondary Assembly....................4 Tilt Assembly ......................5 Installation Instructions....................6 Mounting Kit ......................7 Safety Valve Installation....................8 7 Gallon Tank Assembly....................9 Mounting Kit, 7 Gallon Tank ...................10 Hydraullic Assembly ....................11 Controller Assembly....................12 Subframe .........................13 Warranty........................14 Manual, 120-15-13 G...
  • Page 3: Hydraulic Hook Lift Specifications

    Hydraulic Hook Lift Specifications Lifting Capacity: 13,000 pounds gross weight evenly distributed in, or on, body. Container Length: 12-foot through 15-foot from front A-frame to rear of skid rails. Longer bodies may be accommodated if full dump angle is not required (may require special body-mounted or extendable truck-mounted bumper to meet the Office of Motor Carrier Safety (OMCS) Rear End Protection regulation 393.86) Maximum Dump Angle:...
  • Page 4: Base Assembly

    Base Assembly ITEM DESCRIPTION ITEM DESCRIPTION 4774 Base Weldment 4915 Pin, 2.00 x 15.44 0079 Cylinder, 5.00 x 52.38 0013 Roller Steel, 2.1877 0066 Bushing, GS-3235-32 0015 Collar, 2.01 x 3.50 x 2.88 0065 Pin, 2.00 x 9.00 0507 Cap Screw, 1/2-13 x 4.50 0108 Snap Ring, 2.00"...
  • Page 5: Secondary Assembly

    Secondary Assembly ITEM DESCRIPTION ITEM DESCRIPTION 4836 Secondary Weldment 4917 Pin, 2.00 x 8.75 0108 Snap Ring, 2" 4914 Pin, 2.00 x 14.50 0066 Bushing, GS-3235-32 0067 Bushing, GS-2426-24 0505 Cap Screw, 1/2-13 x 3.50 5145 Plate, 3.00" Hole 0360 Nut,1/2-13 Nylock 0359 Cap Screw, 1/2-13 x 1.50...
  • Page 6: Tilt Assembly

    Tilt Assembly ITEM DESCRIPTION ITEM DESCRIPTION 5694 Tilt, 120-15-13 0068 Bushing, GS-1618-24 3767 Cylinder, 3.00 x 17.00 Mod 0110 Snap Ring, 1.00 4919 Pin, Tear Drop, 1.50 x 3.50 0295 Latch, 12,000# C0990 Cap Screw, 1/2-13 x 0.75 0298 Snap Ring, 0.75 0069 Bushing, GS-1618-16 5145...
  • Page 7: Installation Instructions

    INSTALLATION INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE PROCEEDING MOUNT PTO AND PUMP MOUNT RESERVOIR VALVE COMBO TO TRUCK FRAME CONNECT SUCTION AND PRESSURE TO TANK, VALVE BANK, AND PUMP FILL OIL RESERVOIR TO 3” OF THE TOP (DEXTRON II IS RECOMMENDED) INSTALL CONTROLLERS AND CABLES IN CAB SET SHUTTLE ON THE TRUCK SO THAT ITS FRONT PLATE IS AT LEAST 2”...
  • Page 8: Mounting Kit

    Mounting Kit ITEM DESCRIPTION 7053 Tie Down, 120-15-9 0358 Washer, 5/8 Flat 7049 Tie Down, 120-15-9 0399 Cap Screw, 5/8-11x2.00 2826 Nut, 5/8-11 Nyloc Manual, 120-15-13 G...
  • Page 9: Safety Valve Installation

    Safety Valve Installation Incorporated into the standard Stellar Hooklift is a safety valve designed to protect the dump section tabs from being damaged by the tilt section. It is important to locate this valve properly for safe operation of the Stellar Hooklift. This cartridge is located in the main valve stack and MUST be placed off of the tilt cylinder retract port.
  • Page 10: Gallon Tank Assembly

    7 Gallon Tank Assembly ITEM DESCRIPTION ITEM DESCRIPTION 3503 Tank 7 Gal 13 C1180 Fitg, Adapter 8-12 F5OLO-S 2 C4825 Fitg, Bush Blk 2.50x.75 0521 Washer, .25 Lock 3 C2126 Plug, Magnet .75 0339 Cap Screw., .25-20x2.50 4 C6326 Diffuser, 5-17 Gal 16 C1855 Fitg, Adapter 6-10 F5OLO-S 5 C2242 St.
  • Page 11: Mounting Kit, 7 Gallon Tank

    Hydraulic Assembly Valve Bank Lift Cylinder Tilt Cylinder Suction Line Standard Pump ITEM DESCRIPTION ITEM DESCRIPTION 1558 Hose Ftg, 1JS43 8-8 C1123 Hose Clamp, 88 DB-20 C0545 Hose Ftg, 1JS43 6-6 D0549 Adapter, 16-8 F5OG5-S 0279 Adapter, 6-F5OLO-S C4747 Ftg, 4603-20-16 C0546 Hose Ftg, 1J943 6-6 C0277...
  • Page 12: Hydraullic Assembly

    Controller Assembly Controllers Valve Bank ITEM DESCRIPTION ITEM DESCRIPTION 2103 Bracket Controller 0343 Washer, 0.31 Flat 0608 Control Lever 0342 Nut, 0.31-18 Nyloc 0663 Bracket, Decal 0607 Controller Cable 0333 Nut, 0.25-20 Nyloc 0651 Decal, Operation 0340 Washer, 0.25 Flat 1056 Nut, 0.25 Fine Thread 0528...
  • Page 13 Mounting Kit, 7 Gallon Tank ITEM DESCRIPTION 0501 Cap Screw, 0.50-13x2.00 0352 Washer, 0.50 Flat 0360 Nut, 0.50-13 Nyloc Miscellaneous Parts DESCRIPTION D0045 Alarm, Backup Manual, 120-15-13 G...
  • Page 14: Subframe

    Subframe Manual, 120-15-13 G...
  • Page 15: Warranty

    Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date of manufacture,...

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