Unsatisfactory welding results due to faulty wire feeding!
The wire feed rolls must be suitable for the diameter of the wire and the material. The wire feed
rolls are colour-coded to facilitate distinction (see the Wire feed roll overview table). When
working with a wire diameter of > 1.6 mm the drive has to be converted for the wire feed kit ON WF
2,0-3,2MM EFEED > see 10 chapter.
Wire feed roll overview table:
Material
Steel
Stainless steel
Brazing
Aluminium
Flux cored wire 0.8
099-005637-EW501
27.04.2021
Diameter
mm
inch
0.6
.024
0.8
.031
0.8
.031
0.9
.035
1.0
.039
1.0
.039
.047
1.2
1.4
.055
1.6
.063
2.0
.079
2.4
.094
2.8
.110
3.2
.126
0.8
.031
0.9
.035
1.0
.039
1.2
.047
1.6
.063
2.0
.079
2.4
.094
2.8
.110
3.2
.126
.031
0.9
.035
1.0
.039
1.2
.047
1.4
.055
1.6
.063
2.0
.079
2.4
.094
Colour code
monochrome
light pink
white
bicolour
white
blue
monochrome
green
black
grey
brown
light green
purple
bicolour
white
blue
red
black
grey
brown
light green
purple
bicolour
white
blue
red
green
black
grey
brown
Design and function
Assemble the wire guide
Groove form
-
blue
V-groove
red
-
yellow
U-groove
orange
V-groove, knurled
31
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