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- Page 1 I R S T R E A M R A I N O N D I T I O N I N G Y S T E M S 1 9 9 6 WNER'S MANUAL AIRSTREAM ASPIRATOR PNEG-577 ALL ASPIRATOR MODELS JULY 1, 1996...
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Page 2: Table Of Contents
Table of Contents Warranty ..................2 Safety ..................... 3 Applications ................... 4 Installation ..................6 Discharge Box Modifications ..............6 Vacuum Hose Option, Basic Aspirator ............. 7 Vacuum Hose Option, Expanded Aspirator ..........8 Settling Chamber Assembly ..............9 Blower, Basic Aspirator ................11 T-Valve, Expanded Aspirator .............. -
Page 3: Warranty
WARRANTY... -
Page 4: Safety
SAFETY SAFETY ALERT SYMBOL WARNING! BE ALERT! SAFETY ALERT DECALS... -
Page 5: Applications
APPLICATIONS... - Page 6 APPLICATIONS A basic Aspirator unit pulls material from the discharge auger only. The Airstream Aspirator is designed to remove bees wings and dust par- ticles from the grain as it exits the dryer. The unit utilizes a 3 hp aspi-...
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Page 7: Installation
Modified discharge box with side discharge chute. GSI recommends mounting on the left side for the best performance, Determine which side of the however, the Aspirator can be mounted on either the left or right hand dryer the Aspirator will be side of the dryer. -
Page 8: Vacuum Hose Option, Basic Aspirator
INSTALLATION Vacuum Option for the Basic Aspirator Vacuum Hose Option The Vacuum Hose Option provides and additional cleaning function. This option allows quick clean-up of the dryer location and the inside of the dryer plenum. An air cutoff slide plate is included with this option. The air cutoff plate removes the settling chamber from the system providing maximum vacuum to the vacuum... -
Page 9: Vacuum Hose Option, Expanded Aspirator
INSTALLATION Vacuum Option for the Expanded Aspirator Vacuum Hose Option The Vacuum Hose Option provides and additional cleaning function. This option allows quick clean-up of the dryer location and the inside of the dryer plenum. An air cutoff slide plate is included with this option. The air cutoff slide removes the settling chamber from the system providing maximum vacuum to the vacuum... -
Page 10: Settling Chamber Assembly
INSTALLATION Settling Chamber Assembly The Settling Chamber Assembly reduces the suction force being generated at the discharge box to prevent any kernels from being pulled into the system. A "fresh air" vent is provided to also control the suction force. The Settling Chamber Assembly can be modified with the Vacuum Hose Kit. - Page 11 INSTALLATION C A U T I O N The discharge box lid is part of the safety features of the dryer. The rear discharge safety switch mounted on the lid is an emergency shutdown switch if the unloading equipment operates incorrectly. Check that the discharge box lid will open and close freely on its hinge.
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Page 12: Blower, Basic Aspirator
The 3 hp Blower Unit generates the vacuum force needed to extract the debris from the discharging grain. Preassembled and tested at GSI, the blower is ready to install upon delivery. Standard wiring of the 3 hp motor eases the time of installation. -
Page 13: T-Valve, Expanded Aspirator
INSTALLATION Assembling the T-valve. Expanded Aspirator The Expanded Aspirator uses a rotary valve to control the direction of the suction force generated by the blower. It can be set for top only, bottom only, or top and bottom suction. The valve mounts directly to the blower for simple mounting. -
Page 14: Blower, Expanded Aspirator
The 3 hp Blower Unit generates the vacuum force needed to extract the debris from the discharging grain. Preassembled and tested at GSI, the blower is ready to install upon delivery. Standard wiring of the 3 hp motor eases the time of installation. - Page 15 INSTALLATION Several views of the installed 3 hp Blower on the Expanded Aspirator.
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Page 16: Top Pipe Section, Expanded Aspirator
INSTALLATION Installing the top pipe sections. Expanded Aspirator The Expanded Aspirator uses a modified fill hopper box to pull debris from the top auger as the dryer is loaded. Debris is pulled up from the fill box and then turned to fall to the T-valve Assembly. - Page 17 INSTALLATION Bolt the 8' Tube Weldment to the Bolt the 8' Tube Weldment to angle ring on top of the T-valve the T-valve Assembly. Assembly using the 5/16" Whiz Nuts and Bolts. Slide a 6" Compression Clamp onto the end of the 8' Tube Weldment so the tube is inserted to the center of the clamp.
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Page 18: Cyclone Section, Basic Aspirator
INSTALLATION Installing the Cyclone Section Basic Aspirator The Aspirator utilizes a polyethylene cyclone to separate the removed particles from the airflow. A 3 foot section of tubing is designed into the exhaust tubing. This additional tubing provides clearance between the cyclone location and the side of the dryer. - Page 19 INSTALLATION Slide a 6" Compression Clamp over the end of the 6' Tube Install the 90° Elbow. Weldment so the tube extends to the center of the clamp. Tighten the bolt closest to the tube to hold the clamp in place. Insert the 90°...
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Page 20: Cyclone Section, Expanded Aspirator
INSTALLATION Installing the Cyclone Section Expanded Aspirator The Aspirator utilizes a polyethylene cyclone to separate the removed particles from the airflow. A 3 foot section of tubing is designed into the exhaust tubing. This additional tubing provides clearance between the cyclone location and the side of the dryer. - Page 21 Mounting Bracket on the inner seam of the basket, however, a 9/32" hole may have to be drilled and a 5/16" Self Tapping Screw used to secure this support to the dryer. Cyclone support bolt location. The Expanded Aspirator on the back of an Airstream 1122 Dryer.
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Page 22: Control Option
INSTALLATION Control Option for the Aspirator The Aspirator can be wired to the control circuits of the dryer. Use this diagram to install the This wiring allows the Aspirator to run only when the augers of Aspirator Control Option. the dryer run. When the dryer experiences a safety shutdown, the Aspirator will shutdown also. -
Page 23: Operation
OPERATION Operating the Basic The Basic Aspirator is designed to pull bees wings, chaff, and dust Aspirator. from the grain as the dryer discharges grain at the end of the drying process. The foreign material is in its lightest state and is easily removed. -
Page 24: Expanded Aspirator
OPERATION Operating the Expanded The Expanded Aspirator is designed to pull bees wings, chaff, and Aspirator. dust from the grain during filling and emptying of the dryer. The Aspirator utilizes a vacuum force to create suction on the fill and discharge auger boxes. -
Page 25: Vacuum Hose Option, Basic Aspirator
OPERATION C A U T I O N Do not vacuum dense objects such as rocks into the Aspirator. These objects will cause damage to the fan and to the dryer unloading equipment. Inspect the components of the Aspirator for damage immediately if this does occur. -
Page 26: Service
SERVICE NOTE: Hub bolt torque requirement for fan blade. 3 hp fan blade....63 ft lbs. (Trantorque) -
Page 27: Troubleshooting
TROUBLESHOOTING Fan Service... - Page 28 TROUBLESHOOTING Aspirator Service...
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Page 29: Parts
PARTS Basic Aspirator (PGC-1) Parts List Component Description Quantity ° Motors... -
Page 30: Expanded Aspirator
PARTS Expanded Aspirator (PGC-2) Parts List Component Description Quantity ° Motors... -
Page 31: Fill Hopper Assembly
PARTS Fill Hopper Assembly Parts List (D04-0100) Component Description Quantity T-valve Assembly Parts List (D04-0101) Component Description Quantity Basic Vacuum Hose Kit Parts List (PGC-1-VAC) Quantity Component Description Expanded Vacuum Hose Kit Parts List (PGC-2-VAC) Quantity Component Description... -
Page 32: Phase Control Option Kit
PARTS 1 phase Control Option Kit Parts List (D04-0132) Component Description Quantity 3 phase 240 volt Control Option Kit Parts List (D04-0133) Component Description Quantity 3 phase 380 volt Control Option Kit Parts List (D04-0134) Component Description Quantity... -
Page 33: Phase 460 Volt Control Option Kit
PARTS 3 phase 460 volt Control Option Kit Parts List (D04-0135) Component Description Quantity... - Page 34 I R S T R E A M R A I N O N D I T I O N I N G Y S T E M S 1004 E. Illinois St., Box 20 Assumption, IL 62510-0020 phone: 217-226-4421 fax: 217-226-4498 July 1996...
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