Related Manuals for Omron F3SP-U1P-TGR
Summary of Contents for Omron F3SP-U1P-TGR
- Page 1 F3SP-U1P-TGR User's manual Cat. No. E507-E2-01 F3SP-U1P-TGR Safety control unit, for use with 1 to 4 safety photoelectric switches USER'S MANUAL page 1 of 30...
- Page 2 F3SP-U1P-TGR User's manual The equipment conforms with the EC requirements in compliance with the following standards: -Low Voltage Directive 73/23/EEC -EMC Directive 89/336/EEC -Machinery Directive 98/37/EC -IEC 61496-1: 1997 -DIN V VDE 0801: 1990 and -amendment A1: 1994 -EN 50081-2: 1993...
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Page 3: Table Of Contents
F3SP-U1P-TGR User's manual INDEX BEFORE USING THE DEVICE............4 GENERAL INSTRUCTIONS................4 ROUTINE MAINTENANCE................4 PRECAUTION OF SAFETY................4 GENERAL INFORMATION.............5 OPERATION..................7 PRECAUTIONS AND INSTALLATION CRITERIA......8 CALCULATION OF THE MINIMUM SAFETY DISTANCE......8 REFLECTIVE SURFACES................9 CONNECTIONS................10... -
Page 4: Before Using The Device
PES. PRECAUTION OF SAFETY. The following symbols are used for highlighting items in order to ensure safe and proper use of the F3SP-U1P-TGR. Items highlighted are critical for safe operation and must be heeded at all times. WARNING... -
Page 5: General Information
User's manual GENERAL INFORMATION. WARNING • The safety control unit of the F3SP-U1P-TGR has been designed to be used with the dedicated safety PES (Please refer to sec.11). It must not be connected to other safety PESs. The control unit complies with the requirements for type 4 safety equipment in accordance with the latest international standards, IEC 61496-1. - Page 6 F3SP-U1P-TGR User's manual The DIN/OMEGA mounted control unit is protected to IP20 by a plastic housing. It has 32 screw terminals to which it is possible to connect from 1 to 4 pairs of safety PESs. This control unit has the double ‘muting’ function. This function makes it possible to inactivate one or more safety PESs in order to allow, for instance, the objects passage without stopping the machine.
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Page 7: Operation
F3SP-U1P-TGR User's manual OPERATION. The control unit has two independent microprocessors forming a system with “two independent channels” as required in the standards. When one or more safety PESs are interrupted, the control unit opens both safety output contacts and indicates which safety PES has been interrupted by four green LEDs locating on the front panel. -
Page 8: Precautions And Installation Criteria
F3SP-U1P-TGR User's manual PRECAUTIONS AND INSTALLATION CRITERIA. The safety products used must be suitable for the required application, and other influences must be also taken into account such as room temperature, electromagnetic interference, intense light sources etc. CALCULATION OF THE MINIMUM SAFETY DISTANCE. -
Page 9: Reflective Surfaces
F3SP-U1P-TGR User's manual 2) Single height beam Where the risk assessment allows the use of a single beam, the following values can be used = 1600 mm/s = 1200 mm The height of the beam from the ground or reference plane: 750mm... -
Page 10: Connections
F3SP-U1P-TGR User's manual CONNECTIONS. 5.1 TERMINAL BLOCK ASSIGNMENT. TERMINAL OUTER CONNECTION Connect to the 24 Vdc power supply, note the polarity indicated on the label. 1 - 2 RESET button; Connect to a normally opened contact. (N.O.). 3 - 4 TEST button;... -
Page 11: Wiring Example
F3SP-U1P-TGR User's manual WIRING EXAMPLE. Connection of four E3FS-10, safety PESs, to the control unit F3SP-U1P-TGR. M U TIN G SEN S ORS M U TIN G L AM P +24 V D C GN D SAFE TY OU TPUT 1... - Page 12 F3SP-U1P-TGR User's manual WARNING • It is necessary to protect the control unit with an outer fuse having a nominal interruption current equal to 1 A. • DC power supply units must satisfy all the conditions below so that the control unit can comply with the applicable standards.
- Page 13 F3SP-U1P-TGR User's manual NOTICE • The control unit can be combined with up to four pairs of safety PES, but at least one pair of Safety PES must be connected. If less than four pairs of safety PES are used, the unused “TEST TXn”...
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Page 14: Alignment Procedure
F3SP-U1P-TGR User's manual ALIGNMENT PROCEDURE. After having carried out the correct mechanical assembly and the correct connections as described in the previous paragraphs, it is necessary to align the safety PESs. Follow the operating guide as follows: • Turn off the power supplying the control unit. -
Page 15: Operating Procedures
F3SP-U1P-TGR User's manual OPERATING PROCEDURES. DIP-SWITCHES CONFIGURATION. The configuration shown in the below table must be selected from the both dip-switches on the internal board. To configure dip-switch, remove the round plastic cover on the lateral surface of F3SP-U1P–TGR with a screwdriver. -
Page 16: Muting Function
F3SP-U1P-TGR User's manual MUTING FUNCTION. 7.3.1 DESCRIPTION. The muting function makes it possible to inactivate one or more safety PESs in order to allow, for instance, the objects passage without stopping the machine. As required by the standard, the control unit has two inputs for the activation of this function. - Page 17 F3SP-U1P-TGR User's manual On the previous page, an installation example of a protection arranged on a conveyor is shown. It must allow the passage of package 1, preventing other packages from passing (refer to Wiring example 1) or it must allow the passage of packages 1 and 2, preventing package 3 from passing (refer to wiring example 2).
- Page 18 F3SP-U1P-TGR User's manual Wiring example 2) Application with four muting sensors, passage permitted only for packages 1 and 2: Pole 2 of dip-switches: Off Muting sensor connection: 24 V contact of A1 11 MUTE C N.C. 10 MUTE D N.C.
- Page 19 F3SP-U1P-TGR User's manual Wiring example 4) Application with four muting sensors and safety PES S1 to S4: Pole 2 of dip-switches: Off Muting lamp Light cable Test and reset buttons Power cable F3SP-U1P-TGR Muting cable RX cable TX cable Muting sensor connection:...
- Page 20 F3SP-U1P-TGR User's manual Wiring example 5) Application with eight muting sensors and output and input control Pole 2 of dip-switches: Off Trigger zone of handler B1 A1 D2 C2 D1 C1 Muting sensor connection: 24 V Muting enable to S3 and S4...
- Page 21 F3SP-U1P-TGR User's manual WARNING • The muting lamp for indication “active muting” must be positioned in a place where it can be seen from any operative point. • If the muting sensors must be installed close to the safety PESs, it is necessary to install the muting sensor receivers near the safety PES emitter side to avoid interference.
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Page 22: Override
F3SP-U1P-TGR User's manual OVERRIDE. This function makes it possible to force a muting condition, if necessary by starting the machine despite one or more safety PESs having been interrupted by the object. Thus enabling removal of the material from the protected area, when it has been stuck in the beam of the safety PESs due to a failure. -
Page 23: Led Indicator
F3SP-U1P-TGR User's manual seconds. This time limitation is optional and can be inactivated by dip- switches (see sec. 7.1). c) When the muting function is automatically inactivated because of the time-out, the request must be cut out and reactivated to generate the following muting state. -
Page 24: Final Checks
• Check that there is no person in the hazardous area before operator turns ON the power. • Check that the F3SP-U1P-TGR locks by inserting a moving object through the detection zone. • Use an opaque test piece specified in the instruction manual of the safety PES to check the detection capability. -
Page 25: General Information And Useful Data
F3SP-U1P-TGR User's manual GENERAL INFORMATION AND USEFUL DATA. Safety MUST be part of our consciousness. The safety devices are only effective if installed correctly by respecting the guidelines laid down in the relevant standards. These devices should be installed by a competent and skilled person. -
Page 26: Technical Data
F3SP-U1P-TGR User's manual TECHNICAL DATA. • The safety PES which can be combined; - E3FS-10B series (Type 2 safety PES) • Number of safety PESs: 4 pairs max. (total current consumption of PESs: 350 mA max.) • Supplied voltage: 24 Vdc ± 10%. -
Page 27: Display Of State Codes
F3SP-U1P-TGR User's manual 12 DISPLAY of STATE CODES. 12.1 STATE IN NORMAL OPERATION. CODE DESCRIPTION Æ Æ Initial test activated. Count-down during the initial test. Test button is pressed. Output contacts are opened. ≡ Override function is activated. Normal cycle: Output contacts are closed.(Note) The safety PES is interrupted in automatic mode: Output contacts are opened. - Page 28 RESET. If the failure is not eliminated, the F3SP-U1P-TGR cannot be used and it is necessary to contact your distributor. 2. This type of failure means that the F3SP-U1P-TGR cannot be used and it is necessary to contact your distributor.
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Page 29: Overall Dimensions
F3SP-U1P-TGR User's manual 13 OVERALL DIMENSIONS. FRONT VIEW SIDE VIEW 120 mm Control unit 150 mm F3SP-U1P-TGR TOP VIEW 75 mm page 29 of 30... - Page 30 MANUFACTURE TECHNO-GR s.r.l. via Torino, 13/15 10046 Poirino (TO) ITALY Tel: +39-011-9452041 / FAX: +39-011-9452090 GENERAL AGENCY OMRON EUROPE B.V. SENSOR BUSINESS UNIT Carl-Benz-Str.4 71154 Nufringen GERMANY Tel: +49-7032-811-0 / Fax: +49-7032-811-199 Authorised distributor: Cat. E507-E2-01 Note: Specifications subject to change without notice...
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