DROPSA OmegaPUMP Operation And Maintenance Manual
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DROPSA OmegaPUMP Operation And Maintenance Manual

Multiple output electric pump for grease with controller
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http://www.dropsa.com
Via Benedetto Croce, 1
Vimodrone, MILAN (IT)
t. +39 02 250 791
OmegaPUMP
Multiple output electric pump
for grease with controller
Operation and Maintenance Manual
Original Instructions
1.
INTRODUCTION
2.
GENERAL DESCRIPTION
3.
PRODUCT IDENTIFICATION
4.
TECHNICAL SPECIFICATIONS
5.
COMPONENTS
6.
UNPACKING AND INSTALLATION
7.
INSTRUCTIONS FOR USE
8.
PRINCIPLE OF LUBRICATION CONTROL
9.
SETTINGS OF LUBRICATION CONTROL
10.
APPLICATION EXAMPLES
11.
PROBLEMS AND SOLUTIONS
12.
MAINTENANCE PROCEDURES
13.
DISPOSAL
14.
ORDERING INFORMATION
15.
DIMENSIONS
16.
HANDLING AND TRANSPORT
17.
PRECAUTIONS FOR USE
18.
CONTRAINDICATIONS OF USE
Manual drafted in compliance with Machine Directive
EC 06/42
I Dropsa products can be purchased at Dropsa branches and authorised
distributors. Go to
www.dropsa.com
or write to
sales@dropsa.com
C2283IE - WK 40/19

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Summary of Contents for DROPSA OmegaPUMP

  • Page 1 PRECAUTIONS FOR USE CONTRAINDICATIONS OF USE C2283IE - WK 40/19 Manual drafted in compliance with Machine Directive EC 06/42 I Dropsa products can be purchased at Dropsa branches and authorised http://www.dropsa.com Via Benedetto Croce, 1 distributors. Go to www.dropsa.com or write to sales@dropsa.com...

  • Page 2: General Description

    DIRECT LUBRICATION TO THE POINT (MULTI-LINE) 2.2. The OmegaPUMP electric pump lubricates the friction point directly, without the need to use other flow metering devices. This means the product can provide economical, versatile and easy-to-use lubrication. The OmegaPUMP is designed to feed single-point lubrication systems in vehicles, plants and various kinds of machines that use grease.

  • Page 3: Product Identification

     The electrical connection provides a DIN 43650 connector for power and two M12 connectors for input and output signals.  There is an electronic control board that can be used to set different types of lubrication cycles and controls using a touchscreen display interface.
  • Page 4 CONNECTOR BASES TECHNICAL CHARACTERISTICS Power supply voltage 12 - 24 Working temperature °C [°F] -20÷ +70 [-13 ÷ +158] Storage temperature °C [°F] -30 ÷ +80 [-22 ÷ +194] Motor overload restriction Power transient protection Hardware characteristics Protection against power supply disturbances (spikes) Remote alarm signalling Cycle control via reed Self-powered from the same connector...
  • Page 5 5.2. OMEGA PUMP WITH CARTRIDGE Magnet for minimum level Preloaded cartridge Cartridge guard Minimum level with reed 700CC 400CC 5.3. "PROGRESSIVE" PUMPING UNIT FIXED FLOW RATE ADJUSTABLE FLOW RATE Piston Ø6 0,4 ÷ 2,8 cm /min [0.02 ÷ 0.17 in /min] Piston Output...
  • Page 6 5.4. MULTI-LINE" PUMPING UNIT M12x1 Notches Output G1/8" 1 notch 2 notches 3 notches 4 notches 5 notches 0,005 cm /rev 0,01 cm /rev 0,015 cm /rev 0,025 cm /rev 0,05 cm /rev [0.0003 in /rev] [0.0006 in /rev] [0.0009 in /rev] [0.0015 in /rev]...

  • Page 7: Unpacking And Installation

    5.7. RESERVOIR MAXIMUM LEVEL SENSOR KIT (OPTIONAL) Connector (M12 - 4pin) Laser probe Proximity Reservoir PROXIMITY LASER PROBE 6. UNPACKING AND INSTALLATION 6.1. UNPACKING Once the suitable installation location has been identified, open the packaging, remove the pump and ensure that it has not been damaged during transport and storage.

  • Page 8: Automatic Version

    ATTENTION: Ensure that the pump electrical power supply corresponds with that of the machine (label applied to the side of the reservoir). 6.4.1. CONNECTION DIAGRAM AUTOMATIC VERSION Power Supply Input Signals Output Signals VDC + 1 - Brown VDC + 1 - Brown VDC + VDC -...
  • Page 9 Use gloves and eye protection as required by the lubricant safety data sheet.  DO NOT use lubricants that are aggressive to NBR gaskets. If you are unsure, contact the Dropsa S.p.A. technical office for a detailed list of recommended lubricants.
  • Page 10 Max liv. Grease Min liv. EMPTY LOADING MAXIMUM LEVEL (with air) Air venting 10mm Grease outlet MAXIMUM LEVEL (without air) OVER MAXIMUM LEVEL SAFETY DISCHARGE...
  • Page 11 7.2.2. FIRST FILLING/REPLACEMENT OF PRELOADED CARTRIDGE (CARTRIDGE VERSION) The pump is supplied without a cartridge and completely empty. When the pump is ordered, the cartridges that will be used must also be ordered based on the type of grease foreseen. Provide an extra cartridge which will be used for the first filling. For the first filling (with pump completely empty), you must proceed as follows: ...
  • Page 12 8. PRINCIPLE OF LUBRICATION CONTROL This version of the pump includes an electronic card for control of lubrication. The control board located inside the motor housing guarantees full autonomy in the management of pump lubrication cycles, alarms and controls. Additionally, the pump is equipped with two digital inputs, for control of the lubrication cycle, and two digital outputs for monitoring lubrication status and alarms.
  • Page 13 9. SETTINGS OF LUBRICATION CONTROL 9.1 DESCRIPTION OF THE CONTROL PANEL The pump is supply of a display TOUCH SCREEN for the interaction with the user. Following THE MAIN PARTS OF THE PANEL of initial planning. BASE MENU EVENTS LOG Allows you to enter the base Allows you to enter the menu programming menu...
  • Page 14 To start or cut the You can change the settings connection between the for Wi-Fi connection. pump and a mobile With the wifi connection you can access the dropsa cloud that allows you to check the pump, view errors request direct assistance to dropsa.

  • Page 15: Programming The Pump

    9.3 DESCRIPTION OF THE “EVENTS LOG” DISPLAY Clicking on the button at the top left, you can view the “events log” menu. This menu lets you view all the operations carried out on the pump, also allowing you to filter the events by alarm. For example, clicking on the red dot, only the events connected with alarms, the yellow includes both events related to alarms and those related to warnings such as the minimum level signal and filtering the blue colour, all of the operations that have been carried out will be displayed.

  • Page 16: Advanced Menu

    9.4.1 BASE MENU The BASE MENU allows the operator to carry out a quick initial system setting. In this menu are shown only the basic parameters relating to the type of system set, with the parameters in the advanced menu. 9.1.1.
  • Page 17 9.4.2.1 OPERATING MODE – PROGRAMMING CYCLES The Omega pump has 17 operating modes: Each operating mode is connected to the two digital inputs selected (Input 1 and Input 2). Following the combinations for each operating mode. COMBINATIONS OPERATING MODES LUBRICATION (LUBE) LUBRICATION INTERVAL INPUT 1 INPUT 2...
  • Page 18 9.1.1.1. BASE PARAMETERS RELATED OF LUBRICATION The following table illustrates the operating parameters, in the BASIC and ADVANCED MENU, related to lubrication and the possible values that can be set The “Operating Modes” column indicates the parameters involved in the individual operating modes. OPERATING MODES FULL DEFAUL...

  • Page 19: System Menu

    9.4.2.3 OTHER ADVANCED PARAMETERS The following table illustrates the remaining Advanced parameters and possible values that can be set. DEFAULT NAME FULL NAME DESCRIPTION VALUES/INTERVAL VALUE Paused Phase in which suspension Suspension Suspension Always During lubrication is enabled Always Normal. Open Suspension contact Suspension contact Normal.

  • Page 20: First Start-Up

    The table below shows all the values that can be set from this menu. DEFAULT NAME FULL NAME DESCRIPTION VALUES/INTERVAL VALUE ☐ Enabling the recording of all events (logs) relating Ticked Stores All logs Stores all Logs ☐ to pump status (Pause, lubrication, etc.) Not ticked Enabling synchronization of date/time from the Ticked...

  • Page 21: Application Examples

    10. APPLICATION EXAMPLES The following describes some examples of use of the operating mode described in the above paragraphs. This section will introduce some of the pump’s main basic and advanced parameters. For a complete description of the parameters, refer to the tables in paragraph 7.5.4.5. 10.1 SYSTEMS WITH SYSTEM 33/LINE PRESSURE SWITCH In the case of systems using System 33 or a line Pressure Switch, a typical application can be implemented using...
  • Page 22 Input 1, if activated, switches the pump into Suspension mode (Input 1: Suspension.) This mode suspends the operation of the pump for the duration for which Input 1 is active. After deactivation of Input 1, the pump’s operation resumes from the point where it was suspended.

  • Page 23: Problems And Solutions

    A diagnostics table is illustrated below, where the main faults, probable causes and possible solutions to be immediately activated are indicated (contact Dropsa). In case of any issues and/or problems that cannot be resolved, contact the Dropsa Engineering Department rather than searching for the fault by disassembling components of the pump.

  • Page 24: Scheduled Maintenance

    12.1. SCHEDULED MAINTENANCE The periodic checks are listed on the table below, as well as the frequency and the operation that maintenance personnel must carry out in order to guarantee the efficiency of the system over time. CHECK FREQUENCY OPERATION After the first 500 hours Check the fitting connection.

  • Page 25: Ordering Information

    14. ORDERING INFORMATION STANDARD PUMPS PUMPING ELEMENTS PART No RESERVOIR POWER SUPPLY PART. No. TYPE FLOW RATE NOTES 2,8cm /min with 0888586 12VDC 0888058C 1 NOTCHE Int. by-pass FOLLOWER PLATE 2,8cm /min 0888587 24VDC 0888156 1 NOTCHE PROGRESSIVE without by-pass 5,2cm /min 0888588...
  • Page 26 15. DIMENSIONS Dimensions in: Version: 700cc Cartridge Version: 400cc Cartridge mm [in] Version: 400cc Cartridge...

  • Page 27: Handling And Transport

     Use of unsuitable lubricant  The characteristics of the lubricant are indicated both on the pump and in this operation and maintenance manual (in the event of any doubt, contact the Dropsa S.p.A. Technical Office): PROHIBITED FLUIDS FLUIDS...

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888580

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