1. Manuals
  2. Brands
  3. DROPSA Manuals
  4. Water Pump
  5. BRAVO
  6. User operating and maintenance manual

DROPSA BRAVO User Operating And Maintenance Manual

Electric lubrication pump for fixed and mobile applications
Hide thumbs
Table of Contents

Advertisement

Quick Links

BRAVO
Electric Lubrication pump for fixed and mobile
applications
User Operating and Maintenance Manual
Manual drawn up in accordance with EC
Directive 06/42
Dropsa products can be purchased from Dropsa bracnhes and authorized distributors,
Original Instructions
visit www.dropsa.com/contact or contact us at sales@dropsa.com
C2114IE WK 51/20
22/19

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BRAVO and is the answer not in the manual?

Questions and answers

Related Manuals for DROPSA BRAVO

Summary of Contents for DROPSA BRAVO

  • Page 1 Electric Lubrication pump for fixed and mobile applications User Operating and Maintenance Manual Original Instructions Manual drawn up in accordance with EC Directive 06/42 C2114IE WK 51/20 22/19 Dropsa products can be purchased from Dropsa bracnhes and authorized distributors, visit www.dropsa.com/contact or contact us at sales@dropsa.com...

  • Page 2: Table Of Contents

    1. INTRODUCTION ..............................3 2. GENERAL DESCRIPTION ............................3 2.1 CENTRALIZED LUBRICATION – GENERAL OPERATING INFORMATION ....... 3 2.2 BRAVO ELECTRIC GREASE PUMP ................... 3 3. PRODUCT IDENTIFICATION ..........................3 4. TECHNICAL CHARACTERISTICS .......................... 4 5.1 PUMPING UNITS IDENTIFICATION ........................6 5.1.1 ELECTRONIC CONTROL BOARD.

  • Page 3: Introduction

    You can obtain the latest release of this document by contacting a Dropsa sales office or distributor or by visiting us on the World Wide Web at http://www.dropsa.com. It is important that this document is read and maintained in a place that anyone operating the Bravo is able to consult it if necessary. 2. GENERAL DESCRIPTION 2.1 CENTRALIZED LUBRICATION –...

  • Page 4: Technical Characteristics

    4. TECHNICAL CHARACTERISTICS GENERAL TECHNICAL CHARACTERISTICS AC - 50Hz AC - 60Hz Operating Voltage 110V 230V 110V 230V Current (nominal) 0,5A 0,5A 0,2A 0,1A 0,2A 0,1A Current (peak) 6,5A 6,5A 0,3A 0,2A 0,3A 0,2A 2 Liter 5,5Kg (12.12lb) 6,5 Kg (14.33lb) Nett weight 5 Liter 6Kg (13.22lb) 7Kg (15.43lb)
  • Page 5 5. PUMP COMPONENTS BRAVO GREASE Stirrer device with wiper Modular Reservoir (3 Warranty seal max) Refilling point grease nipple Pump Element 1 Connector plate 1/8BSP Return Port Connection point for Pump element 3 Control Panel (automatic version) Connection point for...

  • Page 6: Pumping Units Identification

    3. OFF: Pump works as slave regarding the control of the machine BRAVO pump has a multi connection system that allows to apply various standards types of connectors to the product to satisfy OEM and end users requests. Pump has been designed in order to integrate quickly SMP and SMPM metering elements.

  • Page 7: Unpacking And Installing

    6.4 INSTALLING PUMP ELEMENTS Bravo pump is supplied with a single pumping element with by-pass (2,8 cm³/min) installed in Port 1. The additional pump elements can be installed in any of the additional pump port (2 or 3). It is also possible to move Pump Element 1 to another port if necessary, for example to simplify piping arrangements on the lubrication system.

  • Page 8: Hydraulic Connections

    WARNING: Based on the position of the internal cam drive it may be difficult to screw in the pump element a sit compresses the return spring. In this case, use another outlet or of pay particular attention when inserting the pump element and ensure that it does not cross-thread. 6.5 HYDRAULIC CONNECTIONS The hydraulic connection to the pump is via the pump outlets using adequate 1/4BSP fitting and tubing.

  • Page 9: Installing Ip69K Protection Equipment (Optional)

    6.7 INSTALLING IP69K PROTECTION EQUIPMENT (OPTIONAL)*. Bravo pump can be configured with an IP 69K protection degree according to DIN 40050. To do this is necessary install the right connector plate as mentioned at paragraph 6.2. In addition the key board protection cover has to be mounted.

  • Page 10: Connector Types

    6.8.1 Connector Types VERSIONS 12V/24V Amph 0888102 0888059 0888139 0888141 0888142 0888437 (IP69K) VERSIONS 110V/230V -50Hz/60Hz 0888134 0888136 0888137 0888138 110V - 0888472 (IP69K) 230V - 0888474 (IP69K)
  • Page 11 Wiring MULTIPOLE Connector Amph Wiring POWER SUPPLY 12/24 VAC-VDC 110VAC 230VAC On 12/24 VAC-VDC manual version do not connect earth terminal Wiring CYCLE SENSOR Wiring MINIMUM LEVEL AUTOMATIC VERSION MANUAL VERSION Wiring REMOTE CONTROL...

  • Page 12: Remote Control Switch And Lamp

    6.8.2 Remote Control switch and Lamp After connecting the pump, it is possible to continue the installation by connecting the remote switch/lamp when in systems where this has been installed. Install the remote switch by the control panel of the vehicle or machine. Refer to the following diagram to connect the switch and lamp.
  • Page 13 7.4 REFILLING THE RESERVOIR The refilling of the tank is carried out through the dedicated filling ports with adequate filtration to ensure clean lubricant. Continue to fill unit until the max level is reached/ this level should not be exceed. In the event the user overfills the tank, the excess lubricant will be expelled through vent holes located under the lid.

  • Page 14: Operating Mode: Manual Version

    7.5.1 Operating mode: MANUAL VERSION The Bravo Manual version does not have any settable feature as there is no local controller. You should arrange to control the pump ON/OFF with a host system that activates the pump as required and monitors the lubrication system, including checking level switch and cycle switch when installed.

  • Page 15: Operation Mode - Automatic Version Mode Off

    Pump operates when external signal is given. No monitoring NOTE: When power is removed from the Bravo, the electronic control will save the cycle condition in memory. When power is reapplied the controller will resume the logic from exactly the same point (unless the PRELUBE option is set).
  • Page 16 SPECIAL FUNCTIONS AND PARAMETERS BUTTONS DISPLAY DESCRIPTION Lock key board. Reset is operating Unlock keyboard Reset the default values in the active operating mode Release Display total days in working state Display total minutes in working state Display total days in pause state Display total minutes in pause state Release Display total days in alarm state...

  • Page 17: Troubleshooting

    Below is a trouble shooting table to show possible problems and solutions. If you are in any doubt about the correct solution to fixing a problem, do not dismantle parts of the Bravo but contact an Authorized Dropsa Sales and Service Point for technical assistance.

  • Page 18: Maintenance Procedure

    The Bravo pump has been designed and built as to require minimal maintenance and operate in diverse and challenging operating environment. It is recommend that the unit is inspected and kept clean to ensure long life and trouble free operation.

  • Page 19: Ordering Information

    11. ORDERING INFORMATION AUTOMATIC VERSION GREASE Operating voltage Reservoir 2Lt. Reservoir 5Lt. Reservoir 8Lt. Reservoir 2Lt. Reservoir 5Lt. Reservoir 8Lt. (0.53gal) (1.32gal) (2.11gal) (0.53gal) (1.32gal) (2.11gal) 110V/230V 0888400 0888401 0888402 0888415 0888416 0888417 12V/24V 0888403 0888404 0888405 0888418 0888419 0888420 MANUAL VERSION GREASE TENSIONE...

  • Page 20: Dimensions

    12. DIMENSIONS Version Greace Version Greace Version Oil...

  • Page 21: Handling And Transportation

    13. HANDLING AND TRANSPORTATION Prior to shipping, the equipment is carefully packed in cardboard package. During transportation and storage, always maintain the pump the right way up as indicated on the box. On receipt check that package has not been damaged. Then, storage the machine in a dry location.

  • Page 22: Precautions

     Unsuitable Lubricant. Lubricant characterstics are indicated on the pumpa nd in this user manual. In any case contact a Dropsa Sales and Support engineer (if in any doubts, contact the Technical Department Dropsa SpA). FLUIDS EXPLICITY NOT ALLOWED Fluid...

  • Page 23: Copyright

    Contraventions shall be liable for damages. Reprints, even of extracts, are only permitted with the approval of DropsA S.p.A. We reserve the right to implement technical modifications to the machine at any time in order to improve safety, reliability, function and design.

Table of Contents

Save PDF