DROPSA SMART2 User And Maintenance Manual
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DROPSA SMART2 User And Maintenance Manual

Oil lubrication electro-pump
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http://www.dropsa.com
SMART 2
Oil Lubrication Electro-Pump
SW ver. 1.10
User and
Maintenance Manual
Warranty information

TABLE OF CONTENTS

1.
2.
3.
4.
5.
6.
UNPACKING AND INSTALLING THE MACHINE
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Manufacturer
Product
Year
Certification
Manual drafted in compliance with
EC Directive 98/37, Annex I, paragraph 1.7.4
DropsA SpA
SMART2
2004
DRAFT
1
C2084IE- WK 54/04

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Summary of Contents for DROPSA SMART2

  • Page 1: Table Of Contents

    INSTRUCTIONS FOR USE TROUBLESHOOTING MAINTENANCE PROCEDURE DISPOSAL ORDERING INFORMATION DIMENSIONS HANDLING AND TRANSPORTATION OPERATING HAZARDS PRECAUTIONS WARRANTY INFORMATION DECLARATION OF COMPLIANCE WITH STANDARDS DROPSA LOCATIONS DropsA SpA Manufacturer Product SMART2 Year 2004 Certification DRAFT http://www.dropsa.com Manual drafted in compliance with C2084IE–...

  • Page 2: Introduction

    INTRODUCTION This User and Maintenance Manual refers to SMART2 - Oil Lubrication Electro-Pump. You can find additional copies and newer revisions of this document from our website http://www.dropsa.com. Alternatively contact one of our Sales Offices. This manual contains important information on health and safety issues for the personnel. It is recommended to attentively read this manual and carefully keep it in good condition so that it is always available to personnel requiring to consult it.

  • Page 3: Product-Machine Identification

    An electric gear-pump, with high performance and minimum power consumption; A SAMBA level sensor, which indicates lubricant minimum level via a N.O. electric contact (reservoir empty). To reverse N.O. to N.C., please contact Dropsa Eng. Dept.; A manometer; A N.O. Pressure-switch , which detects system in pressure;...
  • Page 4 Push-button for manual control, “MANUAL”; LED indicator for “PUMP ON”. 5.1 AUTOMATIC SMART2 VIP2004 Controller, located under the cover of automatic SMART2, allows pump total autonomy both in cycle times, alarms or checks. On the front panel there are: LCD display 16x2 types;...
  • Page 5 To install the pump, use only the supplied bracket provided with two holes for Ø6 mm (Ø 0.2 in.) screws (see Dimensions, ch. 12). 6.3 HYDRAULIC CONNECTION Connect SMART2 to the system via the hydraulic connection located on the baseplate, on the right side of the pump: standard thread ¼ BSP. 6.4 ELECTRIC WIRING 6.4.1 ELECTRIC DIAGRAM...
  • Page 6 (independent or serial), and the manual push-button (terminal M2). Furthermore, it is also shown how to change the type of connection (indipendent or serial) for the pressure-switch and electric level contact, by acting on the jumper located on the electronic board of manual SMART2. 6.4.2.2 CONNECTIONS FOR AUTOMATIC SMART2 Here follows user connections for power supply (terminal M1), external alarm and proximity sensor or micro- switch (terminal M2).
  • Page 7 6.4.3 POWER-SUPPLY SWITCH, VARIABLE RESISTOR AND BATTERY VARIABLE RESISTOR BATTERY JUMPER POWER SUPPLY SWITCH 6.4.3.1 POWER SUPPLY SWITCH ⇒ For 220V switch rightwards. ⇒ For 110V switch leftwards. 6.4.3.2 VARIABLE RESISTOR It allows to regulate display brightness. 6.4.3.3 BATTERY ACTIVATION The controller is provided with a three-pin-jumper to activate battery backup of Date and Time when the equipment is powered off.

  • Page 8: Instructions For Use

    7. INSTRUCTIONS FOR USE 7.1 Manual SMART2 When the unit is equipped with the manual system, located on the frontal side panel you find the PUMP-ON indicator which is on when the pump is operating. Remote control is via external timer or PLC.
  • Page 9 7.4 SMART2 with built-in VIP2004 controller operation 7.4.1 Typical working session Notice: prelube is always carried out according to prelube cycles set-up: if prelube cycles = ‘0’, no prelube is run and the system will start operating either in standby or lube according to the pre-set start mode.
  • Page 10 7.4.3 Setup session BACK TO STANDBY OR ALARM (IF ACTIVATED) Press YES to enter SETUP. SET UP? Press NO to go back to STANDBY or ALARM (if activated). Press SET to enter LUBE Time setup; use “-“ and “+” to change the value and LUBE Time 00m05s SAVE to save the new setting.
  • Page 11 7.5 I-R communication Controller VIP2004 is provided with an I-R port for infra-red communication via special I-R device and Dropsa software to be installed on your PC. This innovative system will allow you to remotely manage (1÷1.5 m – 39 ÷...

  • Page 12: Troubleshooting

    8. TROUBLESHOOTING WARNING: This unit can be opened and repaired by Dropsa personnel only The following diagnostic table indicates the main anomalies which may be encountered, the probable causes and possible solutions. If you cannot solve the problem, do not attempt to disassemble the unit, but contact the Engineering Department of DROPSA S.p.A.

  • Page 13: Maintenance Procedure

    WARNING: Prior to any maintenance, be sure that the power and the hydraulic supplies are off and there is no residual pressure in the main/branch pipe. SMART2 has been designed and manufactured to require the minimum maintenance. Anyway, it is recommended : To keep the unit clean and periodically to check pipe joints to readily detect possible leaks.

  • Page 14: Dimensions

    3132725 Control kit for automatic SMART2 3132726 Control kit for manual SMART2 3600903 Motor unit for SMART2 110V/50Hz (automatic and manual) 3600904 Motor unit for SMART2 110V/60Hz (automatic and manual) 3600905 Motor unit for SMART2 220V/50Hz (automatic and manual) 6770033 Transparent reservoir 3 litres (0.66 gals)

  • Page 15: Handling And Transportation

    13. HANDLING AND TRANSPORTATION Prior to shipping, the equipment is carefully packed in cardboard package. During transportation and storage, always maintain the pump the right way up as indicated on the box. On receipt check that package has not been damaged. Then, storage the machine in a dry location. ⇒...

  • Page 16: Warranty Information

    Upon prepaid receipt of subject product to an authorized Dropsa Sales & Service location, we will then either repair or replace such product(s), at out option, and if determined to be a warranted defect, we will perform such necessary product repairs or replace such product(s) at our expense.

  • Page 17: Declaration Of Compliance With Standards

    Has been manufactured in conformance with the following technical harmonised standards and specification EN 292/1, EN 292/2, EN 50081-2, EN 50082-2, EIC EN 60204-1, EN 1050. ing. Walter Divisi Technical Director Product Manager Name DROPSA SpA - Vimodrone (Mi) - Italy Company July 04 Signature Date DRAFT...

  • Page 18: Dropsa Locations

    18.DROPSA LOCATIONS Dropsa USA Inc. Dropsa France 50679 Wing Drive 23, Av. des. Morillons Utica, Michigan 48315 - USA Z.I. des Doucettes Tel: (+1) 586-566-1540 91140 - Garges Les Gonesse Fax: (+1) 586-566-1541 Tel: (+33) 01 39 93 00 33 E-mail: salesusa@dropsa.com...

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