General Description; Recommended Processes And Equipment; Design Features - Lincoln Electric Cool Wave 20S Operator's Manual

COOL WAVE™ 20S
INSTALLATION
WARNING
ELECTRIC SHOCK can kill.
• Only qualified personnel should
perform this installation.
• Turn off input power to the power
source at the disconnect switch or
fuse box before working on this equipment. Turn off
the input power to any other equipment connected to
the welding system at the disconnect switch or fuse
box before working on the equipment.
• To not touch electrically hot parts.

GENERAL DESCRIPTION

The Cool Wave™ 20S is a cooler designed for heavy duty
robotic and HDT MIG welding applications. It is specifically
designed to integrate with the Power Wave S700 Advanced
Process Welder and the Magnum PRO Water-Cooled Robotic
Torch. This cooler could be used in the future with other
power sources and for other processes. The coolant "IN" and
"OUT" connections are 1/4" quick connect fittings for use with
the Magnum PRO Water-Cooled Robotic Torch. The Cool
Wave™ 20S is a continuous duty cooler.
CAUTION
DO NOT USE A SOLENOID VALVE with the
COOL WAVE™ 20S

RECOMMENDED PROCESSES AND EQUIPMENT

The Cool Wave™ 20S is designed for high deposition rate MIG
welding applications. It is designed to work with the Power
Wave S700 Advanced Process Welder and the Magnum PRO
Water-Cooled Robotic Torch. This entire system is specifically
designed to work together to provide high quality reliable MIG
welding at high material deposition rates.

DESIGN FEATURES

The Cool Wave™ 20S provides adequate and reliable cooling for
the Magnum PRO Water-Cooled Robotic Torch up to 650 Amps
of continuous use:
• Industry proven reliable Procon Pump. Pump rating of 60
PSIG and 100 GPH.
• Robust single phase motor. Thermally protected.
• Reliable 115 VAC tubeaxial fans.
• Manufactured by the Lincoln Electric Company in Cleveland,
OH.
• 5 micron replaceable cartridge filter to eliminate coolant
contaminants.
• Cabinet and drawer design for easy access to internal
components
• Quick lock system to securely mount underneath select
Lincoln Power Wave welders.
• Arclink enabled to "talk" and integrate with the Power
Wave S700 Advanced Process Welder and requires no
user interaction.
• NTC thermistor to accurately monitor the coolant temperature
and protect the torch
• Coolant level switch in reservoir to protect pump (~ 0.9 gallons
minimum)
• Coolant flow switch to ensure proper flow rate (0.11
gallons/min)
• Designed for use with Lincoln Electric's Low Conductivity
Coolant for corrosion and algae resistance for operations
below freezing.
• Designed to IEC-60974-2, IP 23 for protection from ingress
by finger sized objects, and water spray less than 60
degrees from vertical.
• Pump operates smoothly without vibrations being transferred
to the cutting torch.
• Input cord on the 115V cooler has a three-prong plug NEMA
type 5-15P.
A-2
INSTALLATION