Lincoln Electric Cool Wave 20S Operator's Manual
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Lincoln Electric Cool Wave 20S Operator's Manual

Lincoln Electric Cool Wave 20S Operator's Manual

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Operator's Manual
Cool Wave
Register your machine:
www.lincolnelectric.com/register
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www.lincolnelectric.com/locator
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10554
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s s
u
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© Lincoln Global, Inc. All Rights Reserved.
20S
™
Jan - 21
For use with machines having Code Numbers:
13007

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Summary of Contents for Lincoln Electric Cool Wave 20S

  • Page 1 Operator’s Manual Cool Wave ™ For use with machines having Code Numbers: 13007 Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased Code: (ex: 10859) Serial: (ex: U1060512345) IM10554 Jan - 21 © Lincoln Global, Inc. All Rights Reserved.
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 W117.2. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 2.d. All welders should use the following procedures in order to St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS INSTALLATION............................. SECTION A TECHNICAL SPECIFICATIONS - K4713-1 - COOL WAVE ™ 20S.................. A-1 GENERAL DESCRIPTION.............................A-2 RECOMMENDED PROCESSES AND EQUIPMENT......................A-2 DESIGN FEATURES..............................A-2 UNPACKING THE COOL WAVE ™ 20S ........................A-3 USER CONNECTIONS AND CONTROLS ........................A-3 INPUT POWER AND ARCLINK CONNECTIONS ......................

  • Page 7: Installation

    COOL WAVE™ 20S INSTALLATION PHYSICAL DIMENSIONS TECHNICAL SPECIFICATIONS - WEIGHT W/ K4713-1 COOL WAVE ™ 20S SHIPPING LENGTH WIDTH HEIGHT RESERVOIR INPUT POWER RATINGS WEIGHT FULL CURRENT CURRENT FREQUENCY PHASE VOLTAGE DRAW DRAW 30.70 IN 15.99 IN 14.93 IN 92 LB 114 LB @ 60 HZ @ 50 HZ...

  • Page 8: General Description

    Reliable 115 VAC tubeaxial fans. robotic and HDT MIG welding applications. It is specifically • Manufactured by the Lincoln Electric Company in Cleveland, designed to integrate with the Power Wave S700 Advanced Process Welder and the Magnum PRO Water-Cooled Robotic •...

  • Page 9: Unpacking The Cool Wave ™ 20S

    Splitter Cable into the Arclink connector on the rear panel 2. Reservoir Fill Neck of the Cool Wave 20S. Thread the other female lead on the Splitter Cable into the Arclink connector on the feeder. 3. Front Mounting and Locking Bracket Thread the male Amphenol lead on the Splitter Cable to the 4.

  • Page 10: Filling The Coolant Reservoir

    COOL WAVE ™ 20S INSTALLATION FILLING THE COOLANT RESERVOIR RECOMMENDED COOLANT DISTILLED OR DE-IONIZED WATER ONLY* *FOR SUB-FREEZING APPICATIONS SEE PG A-1 WARNING DO NOT USE: Automotive anti-freeze that contains rust inhibitors or leak stoppers. These coolants will damage the pump and block the small internal passageways of the heat exchanger, affecting cooling performance.

  • Page 11: Operation

    COOL WAVE™ 20S OPERATION OPERATION • Hot coolant can burn skin. Always be sure coolant is NOT HOT before servicing the cooler. SAFETY PRECAUTIONS • Do not pour used ethylene glycol coolant down the drain. Read this entire section of operating instructions before operating the machine.

  • Page 12: Options / Accessories

    COOL WAVE ™ 20S ACCESSORIES OPTIONS / ACCESSORIES Field Installed Options/Accessories Arclink Cables K1543-8, -25, -50, -100 - An Arclink cable is used to communicate between the Power Wave Welder, the Cool Wave ™ 20S and the wire feeder. Available lengths include 8’, 25’, 50’, and 100’. Coolant Hoses Only the specified coolant hoses should be used between the Cool Wave™...

  • Page 13: Maintenance

    COOL WAVE™ 20S MAINTENANCE MAINTENANCE PERIODIC MAINTENANCE The torch coolant and particulate filter should be replaced every 6 Safety Precautions months. The pump strainer should also be cleaned before refilling the coolant. WARNING Replacing coolant and filter cartridge: ELECTRIC SHOCK can kill. 1.

  • Page 14: Drawer Removal Procedure

    COOL WAVE™ 20S MAINTENANCE DRAWER REMOVAL PROCEDURE FILTER ELEMENT REPLACEMENT PROCEDURE 1. Remove the cooler drawer as described earlier. WARNING 2. Loosen the two 5/16” nuts securing filter bracket to the ELECTRIC SHOCK can kill. drawer back. See figure D.2 FIGURE D.2 •...

  • Page 15: Pump Strainer Cleansing Procedure

    COOL WAVE ™ MAINTENANCE PUMP STRAINER CLEANSING PROCEDURE 1. Remove the cooler drawer as described earlier. 2. While holding the pump head securely, remove the 15/16” acorn nut from the pump body. be prepared for some coolant to escape from the pump when removing the nut. 3.

  • Page 16: Troubleshooting

    COOL WAVE™ 20S TROUBLESHOOTING TROUBLESHOOTING TABLE E.1 LIGHT MEANING HOW TO USE TROUBLESHOOTING GUIDE CONDITION Steady System OK. Cooler is operational, and is WARNING Green communicating normally with all healthy equipment connected to its ArcLink network. Service and Repair should only be performed by Lincoln Blinking Occurs during power up or a system reset, Electric Factory Trained Personnel.
  • Page 17 COOL WAVE ™ TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION BASIC MACHINE PROBLEMS Error 817 – Coolant Temp Too High 1. Heat exchanger clogged/dirty 2. Fan(s) disconnected, obstructed, or failed 3.
  • Page 18 COOL WAVE™ 20S DIAGRAMS F -1...
  • Page 19 COOL WAVE™ 20S DIAGRAMS F -2...
  • Page 20 COOL WAVE™ 20S DIAGRAMS F -3...
  • Page 21 COOL WAVE™ 20S DIAGRAMS F -4...
  • Page 22 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
  • Page 23 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
  • Page 24 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.

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