Lincoln Electric PIPELINER 200D KUBOTA Operator's Manual
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Lincoln Electric PIPELINER 200D KUBOTA Operator's Manual

11114;11316;11471
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IM844-B
PIPELINER
200D KUBOTA
®
December, 2011
For Machines with Code Number: 11114, 11316, 11471
Safety Depends on You
Lincoln arc welding equipment
is designed and built with
safety in mind. However, your
overall
safety
can
be
increased by proper installa-
tion ... and thoughtful opera-
tion on your part. DO NOT
INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you
act and be careful.
OPERATORʼS MANUAL
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Summary of Contents for Lincoln Electric PIPELINER 200D KUBOTA

  • Page 1 IM844-B PIPELINER 200D KUBOTA ® December, 2011 For Machines with Code Number: 11114, 11316, 11471 Safety Depends on You Lincoln arc welding equipment is designed and built with safety in mind. However, your overall safety increased by proper installa- tion ... and thoughtful opera- tion on your part.

  • Page 2: California Proposition 65 Warnings

    351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

  • Page 3: Electric Shock Can Kill

    SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”...
  • Page 4 SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can if damaged. cause fire or explosion. 7.a. Use only compressed gas cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire.
  • Page 5 SAFETY 5. Toujours porter des lunettes de sécurité dans la zone de PRÉCAUTIONS DE SÛRETÉ soudage. Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté...
  • Page 6 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Page Installation .......................Section A Technical Specifications ..................A-1 General Description ....................A-2 Design Features ....................A-2 Pre-Operation Installation ..................A-3 Safety Precautions ..................A-3 Exhaust Spark Arrester ...................A-3 Location/Ventilation..................A-3 Machine Grounding..................A-3 Lift Bail ......................A-3 Trailers ......................A-4 Polarity Control and Cable Sizes ..............A-4 Pre-Operation Service ...................A-4 Oil........................A-4 Fuel .........................A-4...

  • Page 8: Installation

    INSTALLATION TECHNICAL SPECIFICATIONS - PIPELINER 200D KUBOTA INPUT - DIESEL ENGINE Make/Model Description Speed (RPM) Displacement Starting Capacities System 4 Cylinder 4 Cycle 134.1 cu. in 12VDC battery Fuel: 15 gal. Naturally Aspirated (2.2 ltrs) (Group 45, 650 57 L...

  • Page 9: General Description

    “C” channel base. shuts down. The output terminals are placed at the side of the The Pipeliner 200D KUBOTA has a current range of machine so that they are protected by the door. The 40-300 DC amps with output ratings as follows: output terminals are labeled (+) and (-).

  • Page 10: Pre-Operation Installation

    ------------------------------------------------------------------------ The welder should be located to provide an unrestrict- ed flow of clean, cool air. Also, locate the welder so that engine exhaust fumes are properly vented to an outside area. PIPELINER 200D KUBOTA...

  • Page 11: Trailers

    Check the radiator level and add a 50-50 solution as if necessary. needed (see engine manual or antifreeze container for alternate antifreeze recommendations). When welding at a considerable distance from the welder, be sure you use ample sized welding cables. PIPELINER 200D KUBOTA...

  • Page 12: Battery Charging

    • To prevent BATTERY BUCKLING, tighten nuts on battery clamp until snug. ------------------------------------------------------------------------ The PIPELINER 200D KUBOTA is equipped with a wet charged battery. The charging current is automat- ically regulated when the battery is low (after starting the engine) to a trickle current when the battery is fully charged.

  • Page 13: Operation

    Also, running out cause overheating. of fuel tends to draw dirt into the fuel system. STARTING THE PIPELINER 200D KUBOTA V2203M When hauling the welder between job sites, close the DIESEL ENGINE valve on the water separator.

  • Page 14: Welder Operation

    • Wear eye, ear, and body protection. ------------------------------------------------------------------------ ------------------------------------------------------------------------ These switches have a spring loaded cam which almost eliminates the possibility of setting this switch between the designated points. PIPELINER 200D KUBOTA...

  • Page 15: Idler Operation

    TYPICAL FUEL CONSUMPTION DATA Low idle (1400 RPM ) .32gal/hr (1.21ltrs/hr ) No Load High idle ( 1600 Rpm ) .37gal/hr (1.40ltrs/hr ) No load 200 Amps @ 28 Volts .85gal/hr (3.22ltrs/hr ) Auxiliary Power 1,750 Watts .50gal/hr (1.89ltrs/hr) PIPELINER 200D KUBOTA...

  • Page 16: Accessories

    Magnum Gun Connector KiT (K466-1) Connects Magnum 200 MIG gun to LN-25 Wire Feeder. 62° gun tube for Pipe Welding (KP1909-1)- Recommended modification for K355-X or K345-X guns with 90° gun tubes. Compatible with K126-1,-2 K264-8 and K355-10. PIPELINER 200D KUBOTA...

  • Page 17: Maintenance

    COOLING SYSTEM when necessary and replace them when the maintenance requiring their removal is com- The PIPELINER 200D KUBOTA is equipped with a plete. Always use the greatest care when work- pressure radiator. Keep the radiator cap tight to pre- ing near moving parts.

  • Page 18: Idler Maintenance

    Contact your Kubota Engine repair facility if problems machine - or at least yearly - inspect all nameplates persist. and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replace- ment item number. PIPELINER 200D KUBOTA...

  • Page 19: Engine Service Chart

    (3) Fill slowly! Ensure correct quantity is used. Above operations to be carried out by trained personnel with reference to the workshop manual where necessary. These preventive maintenance periods apply to average conditions of operation. If necessary use shorter periods. S25833 PIPELINER 200D KUBOTA...

  • Page 20: How To Use Troubleshooting Guide

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

  • Page 21: Troubleshooting

    CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. PIPELINER 200D KUBOTA...
  • Page 22 CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. PIPELINER 200D KUBOTA...
  • Page 23 SENSOR AND ACTUATOR FROM ECU CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. PIPELINER 200D KUBOTA...
  • Page 24 Faulty Engine Control Unit. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. PIPELINER 200D KUBOTA...

  • Page 25: Electronic Idler Troubleshooting Guide

    Sensing PCB Facility CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. PIPELINER 200D KUBOTA...
  • Page 26 Engine Repair Facility. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. PIPELINER 200D KUBOTA...

  • Page 27: Diagrams

    DIAGRAMS ENHANCED DIAGRAM SHUNT PIPELINER 200D KUBOTA...
  • Page 28 DIAGRAMS ENHANCED DIAGRAM SHUNT PIPELINER 200D KUBOTA...
  • Page 29 K2464- 1 REMOTE CONT ROL W IRING / CONNECT ION DI AGRAM CV “WIRE” CONTROL POT RESISTORS CC “STICK” CONTROL BLUE ORANGE CABLE CONNECTION TABLE LEAD COLOR REMOTE CONTROL BOX ORANGE BLUE WHITE JUMPER CONNECT TO CASE WHITE JUMPER S26097 PIPELINER 200D KUBOTA...

  • Page 30: Dimension Print

    DIMENSION PRINT PIPELINER 200D KUBOTA...
  • Page 31 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
  • Page 32 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
  • Page 33 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...

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