Lincoln Electric Mobiflex 200-M Operator's Manual
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Lincoln Electric Mobiflex 200-M Operator's Manual

Lincoln Electric Mobiflex 200-M Operator's Manual

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IM621-A
Mobiflex 200-M
October, 2010
When assembling a new package
start with this manual.
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
OPERATOR'S MANUAL
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Summary of Contents for Lincoln Electric Mobiflex 200-M

  • Page 1 IM621-A Mobiflex 200-M October, 2010 When assembling a new package start with this manual. Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...

  • Page 2: Safety

    351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. bE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY bY QUALIFIED INDIVIDUALS.

  • Page 3: Electric Shock Can Kill

    SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”...
  • Page 4 SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can if damaged. cause fire or explosion. 7.a. Use only compressed gas cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire.
  • Page 5 SAFETY 5. Toujours porter des lunettes de sécurité dans la zone de PRÉCAUTIONS DE SÛRETÉ soudage. Utiliser des lunettes avec écrans lateraux dans les zones où l’on pique le laitier. Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté...
  • Page 6 QUALITY product by Lincoln Electric. We want you Thank You to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped, title passes to the purchaser upon receipt by the carrier.

  • Page 7: Table Of Contents

    Trouble Shooting Chart ......................D-1 Wiring Diagram .......................Section E Wiring Diagram for K1653-1 Mobiflex 200-M ...............E-1 Wiring Diagram for K1653-2 Mobiflex 200-M with Transformer ...........E-2 Wiring Diagram for Mobiflex 200-M with Lamp Option and Arc Sensor .......E-3 Parts List ........................P319 Series...

  • Page 8: Installation

    INSTALLATION Technical Specifications- Mobiflex 200-M GENERAL Sales Spec. K1653-1 Mobiflex 200-M K1653-2 Mobiflex 200-M with Transformer Input Voltage 115V, 1 Ph, 60 Hz Rated Current Draw 10.0 A Power Rating 0.75 kW Sound Level 69 dB(A) Weight Approx. 200 lbs. (91 kg)

  • Page 9: Safety Precautions

    This manual also covers installation of WARNING the appropriate optional Lamp Kit: On a K1653-1 Mobiflex 200-M: a K1669-1 Lamp Kit ELECTRIC SHOCK can kill. or K1669-3 Lamp Kit with Arc Sensor On a K1653-2 Mobiflex 200-M: a K1706-1 Work Lamp •...

  • Page 10: Mounting The Extraction Arm

    ------------------------------------------------------------------------ The Mobiflex 200-M base unit is packed with the right- front (when facing the inlet) wheel locked. To unlock the wheel: using a sturdy screwdriver, push down (hard) on the tab over the wheel, until it clicks and the gold tab (underneath) pops up.
  • Page 11 Each of the lamp option packages provides conve- Description: nient hood-mounted switches for both the light and Version no: 1 plaatsen arm mobiel. Mobiflex 200-M. Illustrator: Jos Taabe Description: Either the optional K1669-1 Lamp Kit or K1706-1 plaatsen afstandsbeugel. Work Lamp package can be combined with a K1670-1 Automatic start/stop arc sensor to automatically switch Fig.
  • Page 12 “Mounting the lamp housing in the hood”. The K1669-3 Lamp Kit and K1706-2 Work Lamp have the Arc Sensor built into the lamp housing. Fig. 9 MObIFLEX 200-M Client: Lincoln / Euromate Client no/project no: 123380/170922...

  • Page 13: Electrical Installation

    INSTALLATION ELECTRICAL INSTALLATION INSTALLING THE LAMP OPTIONS AND ARC SENSOR Connect the Mobiflex 200-M to 115VAC single phase, (continued) grounded receptacle suitable for 15 amp service. MAKING THE CONNECTIONS AT THE HOOD Feed the 13 ft. connecting cable through the hole in the hood (Fig.
  • Page 14 Date: 04.12.1997 Drawing no/archive no:lusKK102.eps Version no: 1 Illustrator: Jos Taabe Description: kabeldoorvoer frictiescharnier. L=min. 22" (550 mm) Client: Lincoln/Euromate Client no/project no: 123380/170241-12 Date: 04.12.1997 Drawing no/archive no:lusKK102.eps Version no: 1 Illustrator: Jos Taabe Description: kabeldoorvoer frictiescharnier. MObIFLEX 200-M...
  • Page 15 MAKING CONNECTIONS AT THE CONTROL PANEL vice this equipment. Drawing no/archive no:linTR101.eps (K1653-2 Mobiflex 200-M with Transformer only) ------------------------------------------------------------------------ Version no:1 When installing a K1653-2 Mobiflex 200-M with a MOUNTING THE TRANSFORMER RELAY KIT Illustrator: Jos Taabe K1706-series Work Lamp: (K1653-1 Mobiflex 200-M only) Description: When installing a K1653-1 Mobiflex 200-M with a demontage kap/paneel.

  • Page 16: Operation

    •Insulate yourself from the work and tridge. Use of the Mobiflex 200-M disposable filter sys- ground. tem is cost effective if consumable use at the station is less than 1500 lbs.

  • Page 17: Maintenance

    5. Install the new filter and replace the filter sealing- plate, nut, filter cover, and thumb nut. Client: Lincoln / Euromate Client no/project no: 123380/170241-2 Date: 26.11.1997 Drawing no/archive no:lusMF502.eps Fig. 18 Version no: 1 MObIFLEX 200-M Illustrator: Jos Taabe Description: demontage 02.

  • Page 18: Troubleshooting

    Clean excess dirt from fan. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. MObIFLEX 200-M...
  • Page 19 DIAGRAMS S23315 MObIFLEX 200-M...
  • Page 20 DIAGRAMS FAN MOTOR V1 U2 MObIFLEX 200-M F A N M O T O R G N D...

  • Page 21: Input Power

    THE CENTERING LINES ALMOST COVER THE MOUNTING POINTS OF THE TERMINAL BLOCK. N.E. CONNECTIONS TO INPUT PLUG AND FAN MOTOR ARE INTERNAL TO THE MOBIFLEX BASE UNIT. STANDARD 115V PLUG AND 15 FT. (5M) INPUT CORD PROVIDED. N.F. LAMP WIRES ARE WHITE WITH BLACK SLEEVES. START CAPACITOR MObIFLEX 200-M...
  • Page 22 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. • • • WARNING electrode with skin or wet clothing. Insulate yourself from work and • ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el •...
  • Page 23 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or • • • WARNING Use ventilation or exhaust to guards off. • remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- •...
  • Page 24 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...

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