MIR 1000 Quick Start Manual
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MIR 1000 Quick Start Manual

Shelf lift
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Quick Start (en)
Date: 12/2020
Revision: v.1.2

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Summary of Contents for MIR 1000

  • Page 1 Quick Start (en) Date: 12/2020 Revision: v.1.2...

  • Page 2: Table Of Contents

    4.2 The Operating mode key 5. Accessing the internal parts 5.1 Front compartment 5.2 Rear compartment 5.3 Side compartments 5.4 Top compartments 5.5 MiR Shelf Lift 6. IT security MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.
  • Page 3 6.1 Managing users and passwords 6.2 Software security patches 7. Getting started 7.1 In the box 7.2 Unpacking MiR1000 Shelf Lift 7.3 Connecting the battery 7.4 Powering up the robot 7.5 Connecting to the robot interface 7.6 Driving the robot in Manual mode 7.7 Checking the hardware status 7.8 Mounting the nameplate 7.9 Enable the MiR1000 Shelf Lift feature...

  • Page 4: Version History

    1. Version history 1. Version history This table shows current and previous versions of this document. MiR1000 Shelf Lift HW MiR Revision Release date Description Shelf MiR1000 Lift 2021-07-05 General improvements throughout the document. 2020-12-04 General improvements throughout the document.

  • Page 5: Safety

    2. Safety 2. Safety Read the information in this section before powering up and operating MiR1000 Shelf Lift. Pay particular attention to the safety instructions and warnings. NOTICE Mobile Industrial Robots disclaims any and all liability if MiR1000 Shelf Lift or its accessories are damaged, changed, or modified in any way.

  • Page 6: General Safety Precautions

    2. Safety 2.2 General safety precautions This section contains general safety precautions. WARNING If the robot is not running the correct software and is therefore not functioning properly, the robot may collide with personnel or equipment causing injury or damage. •...
  • Page 7 Using a charging device different from the one supplied by the manufacturer can cause a fire and thereby burn injuries to nearby personnel and damage to the robot and equipment. • Only use an original MiR charger. WARNING Attempting to charge batteries outside the robot can lead to burns. •...
  • Page 8 2. Safety WARNING Lithium battery packs may get hot, explode, or ignite and cause serious injury if they are misused electrically or mechanically. Observe the following precautions when handling and using lithium-ion batteries: • Do not short-circuit, recharge, or connect with false polarity. •...
  • Page 9 2. Safety WARNING Load falling or robot overturning if the load on the robot is not positioned or fastened correctly can cause fall injuries to nearby personnel or damage to equipment. • Ensure that the load is positioned according to the specifications and is fastened correctly—see the user guide of your robot for safe payload distribution.
  • Page 10 • Only use the robot to transport safely commissioned shelves—see the specifications of MiR supported shelves in your robot's user guide. WARNING Personnel standing in the blind spot of the robot when it is pivoting with a shelf risk being struck and injured.

  • Page 11: Intended Use

    For details about the environmental conditions in which MiR1000 Shelf Lift should operate, see specifications for MiR1000 Shelf Lift on the MiR website. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.

  • Page 12: Users

    MiR1000 Shelf Lift is a completed MiR application that consists of a MiR1000 with a mounted MiR Shelf Lift. The application is CE marked as long as it is not modified or altered. However, a CE marked application does not guarantee a CE marked setup. It is the responsibility of the commissioner to commission MiR1000 Shelf Lift safely.

  • Page 13: Foreseeable Misuse

    2. Safety • Determining the payload limit, weight distribution, safe fastening methods, safe loading and unloading of loads on MiR1000 Shelf Lift, and ergonomic loading and unloading methods if relevant. • Ensuring the safety of nearby personnel when the robot is accelerating, braking, and maneuvering.

  • Page 14: Residual Risks

    2. Safety • Exceeding the total payload • Positioning or fastening loads incorrectly according to the specifications • Using Emergency stop buttons for anything other than emergency stops • Driving the robot with anything other than safely commissioned shelves • Using the robot in medical and life critical applications •...

  • Page 15: Warning Label

    2. Safety NOTICE Other significant hazards may be present in a specific robot installation and must be identified during commissioning. 2.7 Warning label MiR1000 Shelf Lift is supplied with a warning label that specifies that it is strictly prohibited to ride on the robot. The label must be placed on the robot or top module so that it is clearly visible.

  • Page 16: Light Indicators And Speakers

    3. Light indicators and speakers 3. Light indicators and speakers The robot uses two types of light indicators to let people in the environment know what the robot is currently doing or planning to do. • Status lights LED light bands on all four sides of the robot uses colors and light motion patterns to signal the current status of the robot.
  • Page 17 Charging at charging station White wavering Prompt user / Waiting for user's response Cyan wavering (robots Waiting for MiR Fleet resource or for another MiR robot to connected to MiR Fleet move only) When the robot's battery reaches a critically low level of power (0-1%), the ends of the status lights flash red.

  • Page 18: Signal Lights

    3. Light indicators and speakers When the robot is charging in a charging station, the status lights on the side of the robot indicate the robot's battery percentage. 3.2 Signal lights Signal lights are used to indicate the robot’s immediate motion plans by signaling forwards- backwards-braking and left-right turns.
  • Page 19 3. Light indicators and speakers Figure 3.2. In the Safety system settings, you can modify the sounds the robot plays when the robot mutes its Protective fields. CAUTION It is the responsibility of the commissioner to ensure that the warning sounds are audible in the robot's work environment.

  • Page 20: Control Panel

    4. Control panel 4. Control panel MiR1000 Shelf Lift has a control panel in the rear-left corner of the robot. 4.1 The control panel buttons Figure 4.1. The MiR1000 Shelf Lift control panel. Table 4.1. Identification of items on the control panel in Figure 4.1 Pos.

  • Page 21: The Operating Mode Key

    4. Control panel Resume Pressing this button: • Clears the Emergency or Protective stop state. • Lets the robot continue operating after the Manual stop button was pressed or after the operating mode changes. • Lets the robot start operating after powering up. Color indication: •...
  • Page 22 4. Control panel Remove the Operating mode key during normal operation. The vibrations from the robot's driving may shake the key and plug, and can cause an unwanted Protective stop. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.

  • Page 23: Accessing The Internal Parts

    5. Accessing the internal parts 5. Accessing the internal parts Most internal parts of MiR1000 Shelf Lift are accessed through maintenance hatches that open to different compartments. CAUTION Opening or removing hatches from the robot exposes parts connected to the power supply, risking damage to the robot from a short circuit and burns.
  • Page 24 5. Accessing the internal parts Turn the two levers 180°. Pull out the compartment drawer while holding underneath it and lifting slightly. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.

  • Page 25: Rear Compartment

    5. Accessing the internal parts 5.2 Rear compartment To open the rear compartment, push the two white buttons at the same time and pull the hatch. 5.3 Side compartments To open a side hatch, turn the two screws 90° with a flat-head screwdriver, and pull open the hatch.

  • Page 26: Top Compartments

    5. Accessing the internal parts 5.4 Top compartments To open a top compartment, remove the four screws and lift off the top cover. The top compartments are only accessible after the top module has been removed—see MiR1000 Shelf Lift User Guide for unmounting instructions. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.

  • Page 27: Mir Shelf Lift

    5. Accessing the internal parts 5.5 MiR Shelf Lift To access the top module, unscrew the twenty screws in the lift cover with a 4 mm Hex key, and carefully remove the cover using suction cups. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.

  • Page 28: Security

    MiR1000 Shelf Lift communicates all data over the network that it is connected to. It is the responsibility of the commissioner to ensure that it is connected to a secure network. MiR recommends conducting an IT-security risk assessment before commissioning the robot.
  • Page 29 Security patches are included from software version 2.8.3 and higher. Understanding MiR software versions MiR uses the Major.Minor.Patch.Hot fix format to version software. For example, 2.8.1.1 means that the software is based on the second major release, the eighth minor release of the major version, the first patch release of the minor version, and, in this example, a single hot fix is included too.

  • Page 30: Getting Started

    Safety on page 5 before powering up MiR1000 Shelf Lift. In some images in this section, the robot is shown with a MiR EU Pallet Lift 1000 top module. 7.1 In the box This section describes the contents of the MiR1000 Shelf Lift box. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.
  • Page 31 7. Getting started Figure 7.1. The box containing the robot and accessories. The box contains: • The MiR1000 Shelf Lift robot • Anti-slip paper • Four safety stickers • High visibility stickers • A MiR1000 Shelf Lift document folder containing a USB flash drive and the following printed documents: •...

  • Page 32: Unpacking Mir1000 Shelf Lift

    The USB flash drive in the document folder has the following content: • MiR1000 Shelf Lift User Guide • MiR1000 Shelf Lift Quick Start • MiR Network and WiFi Guide • MiR Robot Reference Guide • MiR Robot REST API Reference •...
  • Page 33 7. Getting started Remove the screws that attach the walls of the box to the box lid and the base of the box. Remove the lid from the box. Take the folder with the printed documents and the USB flash drive out of the box. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.
  • Page 34 7. Getting started Remove the walls of the box and the protective foam blocks. Cut the protective straps. For increased visibility, you can add the supplied high visibility stickers to the four corners of the robot. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.
  • Page 35 7. Getting started Remove the wooden lath beneath the lid. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.

  • Page 36: Connecting The Battery

    7. Getting started Place the lid of the box so that you can use it as a ramp. Align the lid so that it is flush with the base of the box. Remove the wheel stop board from the pallet to let the robot drive on the ramp. 7.3 Connecting the battery To connect the battery to the robot, you need to open the rear compartment—see Accessing...

  • Page 37: Powering Up The Robot

    7. Getting started Once you have accessed the rear compartment, turn the Battery disconnect switch to the On position. The battery is now connected, and you can close the rear maintenance hatch. 7.4 Powering up the robot To power up the robot, follow these steps: Ensure that all six Emergency stop buttons are in the released state.
  • Page 38 7. Getting started Press the Power button for five seconds. The robot turns on the red signal lights and starts the software initialization process. When the initialization process ends, the robot goes into Protective stop. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.

  • Page 39: Connecting To The Robot Interface

    7. Getting started Press the Resume button to clear the Protective stop. The robot is now ready for operation. 7.5 Connecting to the robot interface When the robot is turned on, it enables the connection to its WiFi access point. The name of the access point appears in the list of available connections on your PC, tablet, or phone.
  • Page 40 MiR_20XXXXXXX. The access point name is derived from the robot application's model serial number. In a browser, go to the address mir.com and sign in. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.
  • Page 41 7. Getting started Switch to Manual mode, and drive the robot down the ramp—see Driving the robot in Manual mode on the next page. Always make sure your robot is running the latest recommended software. This also applies to newly supplied robots, as there may have been important software updates during the storage time and shipment of the robot.

  • Page 42: Driving The Robot In Manual Mode

    7. Getting started 7.6 Driving the robot in Manual mode CAUTION When driving the robot in Manual mode, it is possible to mute the Protective fields and drive the robot into Forbidden zones and Unpreferred zones on the map. This means that the robot will only stop when it is very close to an obstacle and will not respond to zones on the map.
  • Page 43 7. Getting started On the robot, press the Resume button. The status lights turn blue, indicating that the robot is in Manual mode. The robot is shown with an EU pallet lift. Drive the robot off the ramp using the joystick. Place your foot in front of the ramp while the robot drives on it to keep the ramp from slipping.

  • Page 44: Checking The Hardware Status

    Check that all elements on the page have the status and that they have green dots on the left. For more information, see Hardware health in MiR Robot Reference Guide on the MiR website. 7.8 Mounting the nameplate Before using MiR1000 Shelf Lift, you must mount its unique nameplate to it. The nameplate contains information specific to your MiR application.
  • Page 45 7. Getting started NOTICE The nameplate must be mounted as described in the following steps. If mounted incorrectly, the CE mark is invalid. To mount the nameplate correctly, follow these steps: Locate the right side hatch. Clean the area marked in the image below with a degreasing agent. Mount the nameplate on the cleaned area.

  • Page 46: Enable The Mir1000 Shelf Lift Feature

    7. Getting started 7.9 Enable the MiR1000 Shelf Lift feature To access the MiR1000 Shelf Lift settings and mission menus, the MiR1000 Shelf Lift features must be enabled. To check that they are enabled, follow these steps: Sign in to the robot interface, and go to System >...
  • Page 47 7. Getting started Under Pallet Lift and Shelf, select True. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.

  • Page 48: Testing The Top Module

    7. Getting started Under modules, select True. MiR1000 Shelf Lift communicates with the robot through I/O modules, so they must be activated for the shelf lift to work. 7.10 Testing the top module To test that the top module of MiR1000 Shelf Lift is configured and connected correctly, follow these steps: Sign in to the robot interface, and go to Setup >...
  • Page 49 7. Getting started Under MiR internal I/Os, complete the following sequence, and verify that the robot executes the expected action: Under Outputs, select 0, and wait for clicking sounds. This is the initialization of the calibration process. Under Outputs, select 3. Verify that the lift rises.

  • Page 50: Shutting Down The Robot

    If the lift was raised and lowered as expected and the correct input feedback was received, MiR Shelf Lift is correctly installed. If MiR Shelf Lift did not operate correctly, verify that you have enabled the feature as described in Enable the MiR1000 Shelf Lift feature on page 46.

  • Page 51: Charging The Robot

    7.12 Charging the robot This section describes how to charge MiR1000 Shelf Lift using a MiR cable charger. A MiR cable charger is not part of the MiR1000 Shelf Lift standard delivery.
  • Page 52 7. Getting started Use only an original MiR cable charger. For information about the charging time, see specifications on the MiR website. MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.
  • Page 53 7. Getting started MiR1000 Shelf Lift Quick Start (en) 12/2020 - v.1.2 ©Copyright 2019-2021: Mobile Industrial Robots A/S.
  • Page 54 All rights reserved. No parts of this document may be reproduced in any form without the express written permission of Mobile Industrial Robots A/S (MiR). MiR makes no warranties, expressed or implied, in respect of this document or its contents. In addition, the contents of the document are subject to change without prior notice.

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