Hy-Brid Lifts HB-830 Maintenance And Troubleshooting Manual
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Also See for HB-830:
- Maintenance and troubleshooting manual (56 pages) ,
- Maintenance & troubleshooting manual (29 pages) ,
- Operation & safety manual (32 pages)
Related Manuals for Hy-Brid Lifts HB-830
Summary of Contents for Hy-Brid Lifts HB-830
- Page 1 MAIN NTENA ANCE OUBL LESHO OOTIN ANUA -Brid L Lifts Models HB-830 f-Propel lled Aerial W Work Pla atform ...
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Page 2: Table Of Contents
Table of Contents Troubleshooting Flowchart—Drive& Steer Circuit....................28 Safety..................................5 Troubleshooting Flowchart—Elevate & Lower Circuit ..................30 Safety Symbols ..............................5 Replacement Parts ..............................32 General Rules and Precautions..........................5 Safety and Control Decals............................ 32 Safety Guidelines ..............................6 Main Power/Safety Circuit .......................... -
Page 3: Safety
Original instructions are written in English Safety Foreword Safety Symbols The purpose of this Maintenance Manual is to provide qualified service personnel with information for servicing DANGER and maintaining Hy Brid Lifts. All information in this manual must be read and understood before any attempt is "DANGER"... -
Page 4: Safety Guidelines
Safety Guidelines Maintenance Battery Maintenance Maintenance Lock This unit is equipped with deep cycle 12 volt batteries. The care and maintenance of your battery has much to The maintenance lock must be placed into position whenever the machine is being serviced in the raised or do with how well this unit functions. -
Page 5: Lubrication
The charger will not begin charging on severely discharged batteries. This will be evident by the three Components requiring adjustment indicators blinking simultaneously. Under normal use, no components should require adjustment. Contact the manufacturer if adjustments are required. Examination, repair, replacement of limited life components With proper use, battery maintenance, and regular inspection, there are no limited life components that require routine replacement. -
Page 6: Inspection And Regular Maintenance Checklists
Inspection and Regular Maintenance Checklists Prestart Inspection Checklist WARNING CAUTION THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. FAILURE TO PERFORM INSPECTIONS AND PREVENTITIVE MAINTENANCE AT MODEL HB 830 SERIAL NUMBER ______________ RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED... -
Page 7: Frequent Inspection Checklist
Frequent Inspection Checklist WARNING Pre Delivery/Annual Inspection Checklist WARNING AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S REQUIREMENTS BY A QUALIFIED 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 12 MONTHS MODEL NUMBER ___________ SERIAL NUMBER ______________... -
Page 8: Technical References
Technical References Joystick Service Flash Codes The amber Service Indicator LED displays diagnostic codes. A flash code is a sequence of flashes, separated by a pause, followed by a repetition of the sequence. The number of flashes indicates a condition. Flash Code Description Notes... - Page 9 Part #SUPO-613 Page 16 of 38 Part #SUPO-613 Page 17 of 38 REV E REV E...
- Page 10 Part #SUPO-613 Page 18 of 38 Part #SUPO-613 Page 19 of 38 REV E REV E...
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Page 11: Wiring Diagrams
WIRING DIAGRAM WIRING DIAGRAM MAIN POWER/SAFETY CIRCUIT MAIN POWER/SAFETY CIRCUIT Part #SUPO-613 Page 20 of 38 Part #SUPO-613 Page 21 of 38 REV E REV E... -
Page 12: Drive Circuit
WIRING DIAGRAM WIRING DIAGRAM DRIVE CIRCUIT DRIVE CIRCUIT Part #SUPO-613 Page 22 of 38 Part #SUPO-613 Page 23 of 38 REV E REV E... -
Page 13: Elevate/Lower Circuit
WIRING DIAGRAM WIRING DIAGRAM ELEVATE/LOWER CIRCUIT ELEVATE/LOWER CIRCUIT Part #SUPO-613 Page 24 of 38 Part #SUPO-613 Page 25 of 38 REV E REV E... - Page 14 Contact CEI for further troubleshooting Consider charger failure (interlock contacts) See Elevating & Lowering Problems Flowcharts Is there a different Contact CEI for further troubleshooting problem? SUPO-613 HB-830 Troubleshooting Flowchart Revision A: Initial Release 08/02/2010 Part #SUPO-613 Page 26 of 38 Part #SUPO-613...
- Page 15 Drives intermittently? corrosion in any integrity. Apply dielectric grease to connectors at Consider board failure connections? main wire harness. SUPO-613 HB-830 Troubleshooting Flowchart Drive Problems Revision A: Initial Release 08/02/2010 Part #SUPO-613 Page 28 of 38 Part #SUPO-613 Page 29 of 38...
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Page 16: Troubleshooting
Might be able to re to repair with seal kit;, probably need to replace cylinder. If walls inside cylinde ylinder are scratched or pitted, cylinder needs replacement. SUPO-613 HB-830 Troubleshooting Flowchart Elevate & Lower Problems Revision A: Initial Release 08/02/2010... - Page 17 Replacement Parts Covers/Other CAUTION USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON OEM PARTS WILL VOID WARRANTY. DANGER REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY FUNCTION OF THE UNIT: BATTERY, HYDRAULIC CYLINDER, JOYSTICK AND CONTROL MODULES, AND ALL STRUCTURAL COMPONENTS.
- Page 18 Main Power/Safety Circuit Drive Circuit Parts Item # Part # Description B “Ground” Connection on Pump B+ Power Connection on Pump Item # Part # Description (ELEC 047) Not available as a replacement part. Replace with 12V, Group 27 Deep 1000108202 Caster Cycle Marine Battery.
- Page 19 Elevate/Lower Circuit Parts Item # Part # Description HYDR 050 3 Hydraulic Pump 1000101701 Pothole Bar R HB M215 P Maintenance Lock Pin 1002100350 Hydraulic Cylinder Assembly HARD 644 Low Friction Cable (E Down) ELEC 133B Up/Down Rocker Switch ELEC 635 3 Alarm, Tilt ELEC 635 Alarm, Descent...
- Page 20 Warranty LIMITED WARRANTY – Warranty Statement—North America Only Custom Equipment, Inc. (the “Company”) warrants that all new units of equipment manufactured and sold by it conform to the Company’s latest published specifications. Also, that all purchased components and sub-assembled parts and assemblies shall be free from defect in material and/or workmanship for a period of 12 months from the date a new unit is placed into service, with the exception of batteries which are covered by the battery manufacturer for a period of ninety (90) days (pro-rated for one (1) year) on batteries.
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