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MAINTENANCE &
TROUBLESHOOTING
MANUAL
SERIAL NO.
ZT-1230
ZT-1630
ZERO-TURN
SERIES
INFORMATION
To view machine specific information on your
mobile device, scan the code to the left.
Decals with this code can also be found on the
manual box and base of the machine.
DE1317
BY CUSTO M EQUIPMENT LLC
ZERO-
TURN
SERIES
MOBILE
ELEVATING
WORK
PLATFORMS
ANSI A92.20
CSA B354.6:17
ZT5.0-M | REV A
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Table of Contents
Related Manuals for Hy-Brid Lifts ZERO-TURN Series
Summary of Contents for Hy-Brid Lifts ZERO-TURN Series
- Page 1 BY CUSTO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SERIAL NO. ZT-1230 ZT-1630 ZERO- TURN SERIES MOBILE ELEVATING WORK PLATFORMS ZERO-TURN SERIES INFORMATION ANSI A92.20 To view machine specific information on your CSA B354.6:17 mobile device, scan the code to the left. Decals with this code can also be found on the ZT5.0-M | REV A manual box and base of the machine.
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Page 2: Forward
The purpose of this Maintenance Manual is to provide qualified service personnel with information for ZT-1230 ZT12-50001 - servicing and maintaining Hy-Brid Lifts. All information in this manual must be read and understood before any ZT-1630 ZT16-50001 - attempt is made to service this machine. -
Page 3: Table Of Contents
8.5 | EXCLUSIVE WARRANTY REMEDIES ............................39 8.6 | DISCLAIMER OF OTHER EXPRESS AND IMPLIED WARRANTIES ...................39 8.7 | LIMITATION OF LIABILITY ................................39 SECTION 9 INSPECTION & REPAIR LOG ..........................40 ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 4: Figure 1: Maintenance Lock Use
Keep all support equipment and attachments stowed in their proper place. PLACE. • Use only approved nonflammable cleaning solvents. • After maintenance, inspect the machine as described for Pre-delivery. ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 5: Figure 3: Charger Cord Location
Bulk Charging Absorption Stage Flat/Maintenance connection error) Mode FIGURE 3: Charger Cord Location BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING. ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 6: Lubrication
Never attach pipe racks, material lifting devices, or make any other alteration that is not part of the intended design of the machine. ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 7: Section 3 Maintenance Checklists
Drives in slow speed when elevated. Brakes: Machine stops when joystick released. Pothole guards deploy and lock when platform is elevated. Lift does not elevate when pothole guards are blocked. DATE: INSPECTED BY: ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 8: Pre-Delivery/Annual/Frequent Inspection Checklist
Battery indication operational All rails in place/secure Operator’s Manual is on the unit 110V outlet safe/working Overload light & alarm sounds when overloaded Entrance gate closes freely DATE: INSPECTED BY: ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 9: Section 4 Technical References
2 GPM CONFIGURATIONS NAME DATE P: 1-262-6 DRAWN -50: GENERAL ASSEMBLY T.VUE 06/05/2020 F: 1-262-2 ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A APPROVED T.VUE 06/11/2020 DO NOT SCALE DRAWING DESCRIPTION HS, ZT, S5 THIRD ANGLE PROJECTION... -
Page 10: Wiring Schematic
T.VUE 08/05/2020 DO NOT SCALE DRAWING DESCRIPTION WIRNG SCH, ZT, S5 THIRD ANGLE PROJECTION ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A SIZE DWG NO. THE INFORMATION CONTAINED IN THIS DRAWING IS WS-129-20-501 THE SOLE PROPERTY OF CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL. -
Page 11: Figure 5: Led Light Diagnostic Location
TS100 or there is a power wiring error like connecting the B+ cable to a motor stud Check B+ stud connections on controller. Voltage is too low. ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 12: Section 5 Wiring Diagrams
IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL. ANY REPRODUCTION IN PART OR SCALE WEIGHT (LBS.) SHEET AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF 1 OF 1 CUSTOM EQUIPMENT IS PROHIBITED. ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 13: Lower Control Wiring Diagram
IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL. ANY REPRODUCTION IN PART OR SCALE WEIGHT (LBS.) SHEET AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF 1 OF 1 CUSTOM EQUIPMENT IS PROHIBITED. ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 14: Upper Control Wiring Diagram
IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL. ANY REPRODUCTION IN PART OR SCALE WEIGHT (LBS.) SHEET AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF 1 OF 1 CUSTOM EQUIPMENT IS PROHIBITED. ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 15: Main Power/Safety Circuit
SECTION 6 TROUBLESHOOTING FLOWCHARTS SECTION 6 TROUBLESHOOTING FLOWCHARTS 6.1 | MAIN POWER/SAFETY CIRCUIT ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 16: Section 6 Troubleshooting Flowcharts
Consider brake damage, broken joystick handle (drive enable), bad hour meter, loose connectiions in lower and upper control, and control board failure. Contact Hy-Brid Lifts for further troubleshooting. Consider board failure, pothole interlock limit switch failure ZERO-TURN SERIES ZT-1230 • ZT-1630... -
Page 17: Elevate Circuit
SECTION 6 TROUBLESHOOTING FLOWCHARTS SECTION 6 TROUBLESHOOTING FLOWCHARTS 6.3 | ELEVATE CIRCUIT ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 18: Lower Circuit
SECTION 6 TROUBLESHOOTING FLOWCHARTS SECTION 6 TROUBLESHOOTING FLOWCHARTS 6.4 | LOWER CIRCUIT ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 19: Section 7 Parts
In addition to the decals listed in the Operation and Safety Manual, a partial list of replacement parts . These ZT-1630 129-21-532-50 represent current model revisions. A full parts manual (part no. ZT5.0-P) is available from Hy-Brid Lifts. 129-21-517-50/ DECALS,ZT S5 ANSI 129-21-517-55 Refer to our website, www.hybridlifts.com for more complete part listings and earlier revisions. -
Page 20: Section 8 Warranty
Sections 8.3 of this Limited Warranty. The Company shall not be liable for any claim under this Limited Warranty if Buyer fails to satisfy the conditions set forth in this Section. ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... -
Page 21: Section 9 Inspection & Repair Log
SECTION 9 INSPECTION & REPAIR LOG SECTION 9 INSPECTION & REPAIR LOG DATE COMMENTS DATE COMMENTS ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A... - Page 22 SECTION 9 INSPECTION & REPAIR LOG SECTION 9 INSPECTION & REPAIR LOG DATE COMMENTS DATE COMMENTS ZERO-TURN SERIES ZT-1230 • ZT-1630 MAINTENANCE & TROUBLESHOOTING MANUAL ZT5.0-M REV A...
- Page 23 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. +1.262.644.1300 +1.262.644.1320 hybridlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with ANSI/SIA A92.20 and CSA-B354.6:17. Revision Date: September 2020 Printed in the U.S.A. ©2020 Custom Equipment, LLC...
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