Related Manuals for Hy-Brid Lifts HB-P3.6
Summary of Contents for Hy-Brid Lifts HB-P3.6
- Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-643E REV F PUSH-AROUND AERIAL WORK PLATFORM HB-P3.6 SERIES I...
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Page 2: Notes
The purpose of this Maintenance Manual is to provide qualifi ed service personnel with information for servicing and maintaining Hy-Brid Lifts. All information in this manual must be read and understood before any attempt is made to service this machine. -
Page 3: Table Of Contents
7.2 | MAIN POWER/SAFETY CIRCUIT ............................. 31 7.3 | ELEVATE/LOWER CIRCUIT ...............................32 7.4 | WHEELS/BRAKES ..................................34 7.5 | COVERS/OTHER ..................................35 SECTION 8 | WARRANTY ................................ 36 MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 4: Section 1 | Safety
The overturning moment created by the test loads and forces is DANGER equivalent to a test on an unloaded machine on a level surface, as shown in the figure below. For the HB-P3.6, the “DANGER” indicates an imminently hazardous situation, test weight/pull force is 22.8 kg / 50 lb. -
Page 5: Section 2 | Maintenance
Use only approved nonflammable cleaning solvents. • After maintenance, inspect the machine as described for Pre-delivery. DO NOT OPERATE UNIT WHILE CHARGING. DO NOT DISABLE CHARGER INTERLOCK. MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 6: Lubrication
This display indicates that power is on and that both outputs are finished BATTERY 1 STATUS POWER charging and are in a float maintenance mode. CHARGING READY Green LED Red LED Green LED (ON) (OFF) (ON) MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 7: Section 3 | Maintenance Checklists
Brakes: Machine stops when joystick released. Pothole guards deploy and lock when platform is elevated. Lift does not elevate when pothole guards are blocked. Date: Inspected By: MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 8: Frequent Inspection Checklist
Contact(S) Secure Legibility Terminals Secure (No Loose Wiring) Date: Inspected By: Correct Capacity Noted Manuals Included Proper Placement/Quantity Battery Charger Secure/Operational Comments: *If Installed Date: Inspected By: MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 9: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 10: Electrical Schematic
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 11: Section 5 | Wiring Diagrams
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.1 | WIRING DIAGRAM Part No. WD-143-20-001-51 Rev A MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... - Page 12 SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.2 | WIRING DIAGRAM WD-143-21-004-51-UPR Rev. B MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F...
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Page 13: Section 6 | Troubleshooting Flowcharts
AGC Fuse. wire harness Repair or or repair Lowering Replace wire identified Problems problem. Flowchart Connect battery. Contact Hy-Brid Lifts with questions about a different problem MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 14: Troubleshooting Flowchart: Elevating
Parts View Failure to comply with safety precautions platform unless maintenance pins are in place. Pictorial Hydraulic Circuit HSP-HB-P3.6 To identify part number to order. may result in damage, injury, or death. If any wiring or components have been altered from the original Refer to Maintenance Manual for manufacture, problems may not be identifiable. -
Page 15: Troubleshooting Flowchart: Lowering
Schematic: WS-143-20-001-51 Check for overhead obstructions. Platform movement may occur. Hydraulic Schematic HS-HB-P3.6 Never Reach between scissors links or prop up Pictorial Hydraulic Circuit HSP-HB-P3.6 platform unless maintenance pins are in place. Replace Level of skill with Not experienced Check manual override cable, lever, and fastening points... -
Page 16: Section 7 | Parts Diagrams
Several parts are model-, serial number-, or manufacture date-specific. Contact your dealer for replacement part availability and pricing. 7.1 | SAFETY AND CONTROL DECALS Refer to the Hy-Brid Lifts Operation and Safety Manual for decal part numbers and locations. Item # Part Number Description Qty. -
Page 17: Elevate/Lower Circuit
Up / Down Rotary Switch 143-01-023-02 Maintenance Lock Check HARD-644-03 Emergency Down Cable (Not Pictured) ELEC-632 Time Delay Relay (Not Pictured) HARD-021 Retaining Ring, 2.54 cm MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 18: Wheels/Brakes
ANTI-SLIP TAPE,4.00,16.00 LENG WHEE-002-1 Bearing Kit 143-05-001-01 COVER,SIDE (BATT.) WHEE-002-2 Axle Kit HARD-086 LEVEL,BUBBLE HARD-690 Spring 1000307601 RAIL,GATE LATCH 143-01-023-02 Brake Actuator 143-05-003-01 COVER,PUMP 143-01-026-02 Brake Cam MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... -
Page 19: Section 8 | Warranty
The Company shall be responsible for the cost of all parts necessary to remedy such defect. Buyer shall be responsible for payment of any MAINTENANCE & TROUBLESHOOTING SUPO-643E MAINTENANCE & TROUBLESHOOTING SUPO-643E HB-P3.6 REV F HB-P3.6 REV F... - Page 20 © 2014 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel.: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with specified EN: 280 requirements Revision Date: November 2014 Printed In The USA...
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