Related Manuals for Hy-Brid Lifts HB-1230CE
Summary of Contents for Hy-Brid Lifts HB-1230CE
- Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-717 SELF-PROPELLED AERIAL WORK PLATFORM REV A HB-1230CE SERIES III...
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Page 2: Notes
The purpose of this Maintenance Manual is to provide qualifi ed service personnel with information for servicing and maintaining Hy-Brid Lifts. All information in this manual must be read and understood before any attempt is made to service this machine. -
Page 3: Table Of Contents
6.3 | ELEVATE CIRCUIT ..................................34 6.4 | LOWER CIRCUIT ..................................36 SECTION 7 | PARTS .................................38 SECTION 8 | WARRANTY ................................40 SECTION 9 | INSPECTION AND REPAIR LOG ........................42 MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 4: Section 1 | Safety
After maintenance, inspect the machine as described for Pre-delivery. MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY WARNING NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 5: Stability Testing
This equivalent test can be done as shown in the figure below. For the HB-1230CE S3.1 the test weight/pull force is 24.6 kg (54.3 lb.) THIS PAGE WAS INTENTIONALLY LEFT BLANK MAINTENANCE &... -
Page 6: Section 2 | Maintenance
2.6 | SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS FIGURE 3: Battery Charger LED Display Check safety functions as part of daily inspection. Check that the brakes are holding. MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 7: Storage
Never attach pipe racks, material lifting devices, or make any other alteration that is not part of the intended design of the machine. THIS PAGE WAS INTENTIONALLY LEFT BLANK MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 8: Section 3 | Maintenance Checklists
Brakes: Machine stops when joystick released. Pothole guards deploy and lock when platform is elevated. Lift does not elevate when pothole guards are blocked. Date: Inspected by: MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 9: Pre-Delivery/Annual/Frequent Inspection Checklist
Correct capacity noted Operator’s Manual is on the unit Proper placement & quantity If equipped with load sensing: Overload light & alarm sounds when overloaded Date: Inspected by: MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 10: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No. HS-129-20-201-51 MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 11: Electrical Schematic
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC 4.2 | ELECTRICAL SCHEMATIC Part No. WS-129-20-316-51 Part No. WS-129-20-316-51 S 29 20 MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 12: Control Board Diagnostic
Functions Locked: Board is overheated. Check pump, drive motor wiring. Problem with controller internal voltage. Controller may need to be replaced. MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 13: Section 5 | Wiring Diagrams
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.1 | WIRING DIAGRAM 5.1 | WIRING DIAGRAM 5.1 | WIRING DIAGRAM Part No. WD-129-20-316-51 Part No. WD-129-20-316-51 MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 14: Lower Controls Wiring Diagram
5.2 | LOWER CONTROLS WIRING DIAGRAM Part No. WD-129-21-307-51 Part No WD 129 21 307 51 Part No. WD-129-21-307-51 Part No WD 129 21 307 51 MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 15: Upper Controls Wiring Diagram
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.3 | UPPER CONTROLS WIRING DIAGRAM Part No. WD-129-21-308-51 MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 16: Section 6 | Troubleshooting Flowcharts
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.1 | MAIN POWER/SAFETY CIRCUIT MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 17: Drive Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.2 | DRIVE CIRCUIT IRCUIT MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 18: Elevate Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.3 | ELEVATE CIRCUIT TE CIRCUIT MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 19: Lower Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.4 | LOWER CIRCUIT ER CIRCUIT MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 20: Section 7 | Parts
HYDRAULIC OIL HYDR-032 Not available as a replacement part. Replace with Flomite #150, Dexron II, Refer to the Hy-Brid Lifts Operation and Safety Manual for decal part numbers and locations. Mobil-DTE 2 or equivalent. KEY,SPARE ELEC-073EKEY In addition to the decals listed in the Operation and Safety Manual, a partial list of replacement parts is included in... -
Page 21: Section 8 | Warranty
Sections 2 of this Limited Warranty. The Company shall not be liable for any claim under this Limited Warranty if Buyer fails to satisfy the conditions set forth in this Section. EXCLUSIVE WARRANTY REMEDIES MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... -
Page 22: Section 9 | Inspection And Repair Log
SECTION 9 | INSPECTION AND REPAIR LOG SECTION 9 | INSPECTION AND REPAIR LOG Date Comments Date Comments MAINTENANCE & TROUBLESHOOTING SUPO-717 MAINTENANCE & TROUBLESHOOTING SUPO-717 HB-1230CE REV A HB-1230CE REV A... - Page 23 © 2017 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with specified EN 280 requirements Revision Date: July 2017 Printed In The USA...
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