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OPERATIONS,
SERVICE MANUAL
& PARTS LIST
ADU-40CF
NSN: 6530-01-456-5380
P.O. Box 1548 Woodinville, WA 98072-1548
04/00
1-800-426-5913 * 425-487-3157 * Fax: 360-668-8722
email: info@aseptico.com * Internet: www.aseptico.com
P/N 420203

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  • Page 1 OPERATIONS, SERVICE MANUAL & PARTS LIST ADU-40CF NSN: 6530-01-456-5380 P.O. Box 1548 Woodinville, WA 98072-1548 04/00 1-800-426-5913 * 425-487-3157 * Fax: 360-668-8722 email: info@aseptico.com * Internet: www.aseptico.com P/N 420203...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Precautions ............... .2 Introduction .
  • Page 3: Introduction

    And the accessory tray allows sink-side consolidation of all instru- ments. Light weight and compact size make the ADU-40CF easy to set-up and transport. To receive the best service and longest life from your Aseptico product, follow the instructions detailed in this manual.
  • Page 4: Preparation For Installation

    Preparations for use and installation instructions After removal from its original packaging the ADU-40CF will include the following items: Component Locations: 1 Sink assembly 1 MIL-Spec carry case 2 Operation & Service Manuals 3 Accessory pouches Figure A - Open Case...
  • Page 5: Assembly

    Assembly 1. After removing the ADU-40CF Command Air Field Sink from its original packaging, unfasten all perimeter latches and remove the cover. Locate the three accessory pouches and lift the sink from the carry case. Reference figure A 2. Remove the four collapsible legs from the leg pouch and unfold. Make sure the locking dowel engages completely.
  • Page 6: Water Source Information

    The ADU-40CF is designed to operate from jerry cans and from a variety of alternate water sources. If the ADU-40CF is to be used with an alternate water supply, the source will determine the required intake configuration. For operation from either a jerry can or a bladder water supply having a pressure between -2 psi and 10 psi (a supply height ranging from 4 ft.
  • Page 7: Operating Instructions

    Operating instructions Start-up procedure Once the Set-Up is complete, prime the system by depressing the foot switch. Allow one and a half minutes for the internal tank to fill. Release the foot switch when water begins to flow from the spout.
  • Page 8: Daily Cleaning

    Daily functional checklist Observation of the following conditions will ensure that the ADU-40CF is functioning normally. 1. The green L.E.D. by the spout lights when the unit is connected to a power source. 2. The pump can be heard running when the ON/OFF footswitch is depressed.
  • Page 9: Cleaning And Lubrication

    Servicing Instructions Cleaning and lubrication The external surfaces of the ADU-40CF’s chassis, spout, basin and accessory tray can be cleaned with a commercial dental disinfectant. Sink hoses contacting waste water must be disinfected after each session. To minimize the risk of corrosion, chlorine based cleaners should not be used to clean the interior of the water storage tank or the sink’s legs.
  • Page 10: Troubleshooting Chart

    Troubleshooting Problem Cause Action Not drawing water, pump operating No water source/intake tube Add water to source/adjust intake hose above water line. Inline filter clogged Rinse or replace filter Solenoid valve closed Replace Pump seals Replace pump Not drawing water, pump not operating Fuse blown Inspect pump, replace if required Diode...
  • Page 11: Disassembly, Repair, Replacement

    Disassembly, Repair & Replacement Note: The unit should only be powered when it is in the upright position. Operation with the tank in an alternate position can damage the heating element by artificially indicating the presence of water. Note: Before beginning any repair, be sure to disconnect the sink from the power source. Access to internal components is gained by removing the spout guide and the sink chassis.
  • Page 12: Level Sensor

    Replacing the level sensor TOOLS: 8 in. crescent wrench 1. Trace the electrical leads to the control board and remove the sensor connector. Note the location of the mating connector on the board. 2. Note the orientation then unscrew the level sensor from the tank.
  • Page 13: Solenoid Valve

    Replacing the solenoid valve TOOLS: Pliers, 1/4 socket, 5/64 hex drive or Allen wrench, and 8 in. crescent wrench 1. Remove the snapper type clamp from the end of the solenoid valve by pushing its tabs in opposite directions. Use pliers to improve clamp manipulation. Work the tubing off the end of the valve. 2.
  • Page 14: Figure Q - Wiring Schematic

    Figure Q - Wiring Schematic Page 14...
  • Page 15 Figure R - Plumbing Schematic Spout Assembly Basin Water Storage Tank Waste Hose Assembly Solenoid Valve Waste Water Reservoir Pump Regulator Assembly Cold Water Foot Pump Assembly Water Source Page 15...
  • Page 16: Parts List

    Itemized Parts List Reference Figure 1 - Sink Figure and Part Number Quantity Part Name (or Description ) Index Number 330280 Basin 730291 Sink drain assembly 330290 Drain adapter 460862 Gasket, drain adapter 330247-08 Sink chassis 510019 Washer, nylon, .196IDx.437ODx.062 Commercial Washer, flat, #10, Stnl Commercial...
  • Page 17 (internal not shown) Figure 1 - Sink Figure 2A - Pump Figure 2B - Pump Page 17...
  • Page 18 Reference Figure 3 - Tank Parts List (continued) Figure and Part Number Quantity Part Name (or Description ) Index Number 330293-08 Water heater tank 510019 Washer, nylon, .196IDx.437ODx.062 Commercial Screw, buttonhead socket, 10-32x1/2, Stnl Commercial Washer, star, int., #10, Stnl 510447 Washer, flat, #10, Stnl 330243...
  • Page 19 (internal not shown) (not shown) 18 19 (not shown) (not shown) 13 14 15 Figure 4 - Spout Figure 3 - Tank Figure 5B - Dry Pouch Figure 5A - Legs Page 19...
  • Page 20 Fitting, grdn hose x 1/2 barb 730404 3 ft. Tubing, vinyl, 19/32 Od x 3/8 ID, braid 510448 Clamp, hose snapper, .569/.650 510449 Clamp, hose snapper, .702/.801 730410-08 Fitting, 3/8 NPTx3/8 barb 330292 Arrester assembly 410124-08 ADU-40CF Case 420203 ADU-40CF Manual Page 20...
  • Page 21 (internal not shown) Figure 6 - Wet Pouch Figure 7 - Wet Pouch Figure 8 - Wet Pouch Page 21...
  • Page 22 NOTES Page 22...
  • Page 23 NOTES Page 23...
  • Page 24 P.O. Box 1548 Woodinville, WA 98072-1548 1-800-426-5913 • 425-487-3157 • Fax: 360-668-8722 email: info@aseptico.com • Internet: www.aseptico.com...

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