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GEM 543 eSyStep Operating Instructions Manual

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GEMÜ 543 eSyStep
Positioner (Code S0)
Motorized angle seat globe valve
Operating instructions
EN

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Summary of Contents for GEM 543 eSyStep

  • Page 1 GEMÜ 543 eSyStep Positioner (Code S0) Motorized angle seat globe valve Operating instructions...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 24.10.2019 GEMÜ 543 2 / 64 www.gemu-group.com Positioner (Code S0)

  • Page 3: Table Of Contents

    LED symbols ............Definition of terms ..........Warning notes ............ 2 Safety information ............ 3 Product description ........... 4 GEMÜ CONEXO ............5 Correct use ..............6 Order data ..............7 Technical data ............8 Dimensions ............... 14 9 Manufacturer's information ........27 Delivery ...............

  • Page 4: General Information

    1.4 Definition of terms Working medium The medium that flows through the GEMÜ product. Diaphragm size Uniform seat size of GEMÜ diaphragm valves for different nominal sizes. 1.5 Warning notes Wherever possible, warning notes are organised according to the following scheme:...

  • Page 5: Safety Information

    14. Do not carry out any maintenance work and repairs not described in this document without consulting the manu- facturer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 64 GEMÜ 543 Positioner (Code S0)

  • Page 6: Gemü Conexo

    Do not use the product in potentially ● explosive zones. 3.3 Description The GEMÜ 543 eSyStep 2/2-way angle seat globe valve is WARNING electrically operated. The eSyStep actuator is available as an ON/OFF actuator or as an actuator with integrated positioner.

  • Page 7: Order Data

    Clamp ASME BPE, face-to-face dimension FTF ASME BPE 12 CONEXO Code Clamp DIN 32676 series B, without face-to-face dimension FTF EN 558 series 1 Integrated RFID chip for electronic identification and traceability 7 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 8 Kv value table. 10 Actuator version Actuator size 0 11 Type of design without 12 CONEXO Integrated RFID chip for electronic identification and traceability 8 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)

  • Page 9: Technical Data

    82 (DN 15 - DN 25.0 21.2 19.3* 82 (DN 40 - DN 16.0 16.0 16.0* 86 (DN 15 - DN 25.0 21.2 19.3* 86 (DN 50 - DN 16.0 16.0 16.0* 9 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 10 Code 88: Clamp ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code 34: 1.4435, investment casting Code 37: 1.4408, investment casting Code 40: 1.4435 (F316L), forged body Code C2: 1.4435, investment casting 10 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 11 0, 16, 17, 18, 1A, 1, 3D 8, 10, 13, 47 80, 82, 86, 88 1B, 37, 55, 59, 60, 63, 65 0.12 0.14 0.12 0.25 0.12 0.12 0.25 0.14 0.16 0.25 0.14 11 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 12 Reverse battery Yes (up to ± 24 V DC) protection: 7.7.2 Digital input signals Inputs: Function selectable via IO-Link (see table Overview of available functions – Input and output sig- nals) 12 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 13 Function selectable via IO-Link (see table Overview of available functions – Input and output sig- nals) Type of contact: Push-Pull Switching voltage: Power supply Uv Switching current: ≤ 140 mA Short-circuit proof: 7.7.5 Communication Interface: IO-Link Function: Parameterization/process data Transmission rate: 38.4 kBaud 13 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)

  • Page 14: Dimensions

    209.17 M35x1.5 197.7 33.2 162.7 59.4 62.5 133.5 228.8 227.8 M40x1.5 197.7 33.2 162.7 59.4 62.5 133.5 234.15 233.1 M45x1.5 197.7 33.2 162.7 59.4 62.5 133.5 239.1 238.05 Dimensions in mm 14 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 15 8 Dimensions 8.2 Installation dimensions - Valve with angle valve body G ½ 300.8 G ¾ 304.3 308.3 Dimensions in mm 15 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 16 Code 18: Spigot DIN 11850 series 3 Code 59: Spigot ASME BPE Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 40: 1.4435 (F316L), forged body 16 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 17 Code 18: Spigot DIN 11850 series 3 Code 37: Spigot SMS 3008 Code 59: Spigot ASME BPE Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 34: 1.4435, investment casting 17 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 18 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A Code 37: Spigot SMS 3008 Code 59: Spigot ASME BPE Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 37: 1.4408, investment casting 18 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 19 1) Connection type Code 59: Spigot ASME BPE Code 1A: Spigot DIN 11866 series A Code 1B: Spigot DIN 11866 series B 2) Valve body material Code C2: 1.4435, investment casting 19 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 20 Code 3C: Threaded socket BS 21 Rc, end-to-end dimension ETE DIN 3202-4 series M8 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting 20 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 21 Code 3C: Threaded socket BS 21 Rc, end-to-end dimension ETE DIN 3202-4 series M8 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting 21 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 22 G 3/4 12.0 Dimensions in mm 1) Connection type Code 9: Threaded spigot DIN ISO 228 2) Valve body material Code 37: 1.4408, investment casting Code 40: 1.4435 (F316L), forged body 22 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 23 1) Connection type Code 10: Flange EN 1092, PN 25, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 37: 1.4408, investment casting 23 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 24 = number of bolts 1) Connection type Code 13: Flange EN 1092, PN 25, form B Code 47: Flange ANSI Class 150 RF 2) Valve body material Code 34: 1.4435, investment casting 24 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 25 Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1 Code 88: Clamp ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code 34: 1.4435, investment casting 25 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 26 Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1 Code 88: Clamp ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code C2: 1.4435, investment casting 26 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)

  • Page 27: Manufacturer's Information

    4. Do not store solvents, chemicals, acids, fuels or similar Use appropriate, functional and safe tools. ● fluids in the same room as GEMÜ products and their 1. Ensure the product is suitable for the relevant application. spare parts. 2. Check the technical data of the product and the materials.

  • Page 28: Installation With Butt Weld Spigots

    7. Connect the valve flange and the piping flange using ap- propriate sealing materials and matching bolting. 8. Use all flange holes. Fig. 3: Threaded spigots 9. Tighten the bolts diagonally. 10. Re-attach or reactivate all safety and protective devices. GEMÜ 543 28 / 64 www.gemu-group.com Positioner (Code S0)

  • Page 29: Installation With Clamp Connections

    3. Insert the corresponding gasket between the body of the product and the pipe connection. 4. Connect the gasket between the body of the product and the pipe connection using clamps. 5. Re-attach or reactivate all safety and protective devices. www.gemu-group.com 29 / 64 GEMÜ 543 Positioner (Code S0)

  • Page 30: Electrical Connection

    Connection X2 (only for control module code S0) 5-pin M12 plug, A-coded Signal name I+/U+, set value input I-/U-, set value input I+/U+, actual value output I-/U-, actual value output n. c. 30 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 31 0 – 20 mA 0 – 10 V Analogue output 4 – 20 mA 4 – 20 mA 4 – 20 mA 4 – 20 mA 0 – 20 mA 0 – 10 V 31 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)

  • Page 32: Specific Data Io-Link (Pin 6)

    12.1 Operation on IO-Link 12.1.1 Operation on PLC as a 24 V device The motorized actuator GEMÜ eSyStep can be operated directly in a PLC control unit without limitations. Technical data of the product and of PLC must be complied with.
  • Page 33 During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master USB interface Mains plug – laptop 33 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 34 ● Connect pin 4 (CQ) IO-Link master with pin 6 of the product. Do not connect (pin 3) L- IO-Link master. (L-) Item Name eSyStep B1 and B2 Supply voltages USB IO-Link Master 34 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)

  • Page 35: Process Data

    1 → process valve in Close position Indication of operating mode 0 → normal operation 1 → initialization mode Position feedback 8 to 23 Position of the valve within the range of 0 to 1000 35 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)

  • Page 36: Parameter Overview

    0x4C Function digital input/ Configure digital in- 0 → Output Open output puts/outputs 1 → Output Close 2 → Output Error 3 → Output Error & Warning 4 → Input Init 36 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 37 0 to 4095 tiometer Supply Voltage Analogue value supply 0 to 4095 voltage Temperature Analogue value tem- 0 to 4095 perature sensor Set value input Analogue value signal 0 to 4095 input 37 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 38 (0.0% to Max) Analog Out Max Determine maximum 1000 Min to 1000 signal output (Min to 100%) 0xBC Init Time Set debounce time for 50 to 5000 initialization start (50 to 5000 ms) 38 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)

  • Page 39: Parameter

    Type Values Index Rights 0x03 1 byte Data Storage UIntegerT8 1 byte State Property UIntegerT8 4 bytes Data Storage UIntegerT32 Size 4 bytes Parameter Checksum UIntegerT32 41 bytes Index List OctetStringT 39 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 40 The serial number consists of an 8-digit completion confirmation number, a forward slash and a 4-digit index. Index Sub- Off- Access Length Parameter Type Values Index Rights 0x15 13 bytes Serial Number StringT "XXXXXXXX/YYYY" 40 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 41 The actuator size can be read out in numbers with the Actuator Size parameter. Sub- Off- Access Length Parameter Type Default Values Rights 0x40 2 bits Actuator Size uint: 8 0 → size 0 1 → size 1 2 → size 2 41 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 42 If there is no signal, the device moves into the safety position. The safety position is defined by the parameter Error Action (index 0x4F (see "Error Action'"). (Init) Input can be used as an initialization input. 42 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 43 Close depends on the setting of the parameter Position Feedback (index 0x51 (see “Position feedback“, page 46)) and a correct initialization. (Output Error) Only output error detection. (Output Error & Warning) Output error and warnings. 43 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 44 (Open) Actuator moves to the OPEN position in case of an error. (Close) Actuator moves to the CLOSED position in case of an error. Error Time 1 to 1000 Determine delay time between error detection and error message. 44 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 45 (OPEN/CLOSE) The actuator is in OPEN/CLOSE mode. IO-Link Process (Disabled) Use of IO-Link process data (see “Process data“, page 35) is Data deactivated. (Enabled) Use of IO-Link process data (see “Process data“, page 35) is activated. 45 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 46 Read out the OPEN position analogue value. Close 0 to 4092 Read out the CLOSED position analogue value. Stroke 0 to 4092 Read out the analogue value for stroke (difference between OPEN and CLOSED). 46 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 47 Read out current analogue value of the supply voltage. Temperature 0 to 4095 Read out current analogue value of the temperature sensor. Set value input 0 to 4095 Read out current analogue value of the set value. 47 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 48 0 to 100 Set the derivative action time T1 (always available delay constant). time T1 (0 to 100 s) Dead zone 1 to 250 Set the dead zone (hysteresis). (0.1 to 25.0%) 48 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 49 Set the start of the set value range. (0.0 to Split End – 10.0%) Split End Split Start + 100 to Set the end of the set value range. 1000 (Split Start + 10.0% to 100.0%) 49 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 50 U Max W 100 to 110 Determine maximum value of the voltage input. If the set value is exceeded, the (10.0 to 11.0 V) message "Set value too high" is issued. 50 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 51 (50 to 5000 ms) Description of parameter values Parameter Values Description Debounce time ini- 50 to 5000 Determine time from applying the signal to starting initialization. tialization input (50 to 5000 ms) 51 / 64 www.gemu-group.com GEMÜ 543 Positioner (Code S0)
  • Page 52 (0.0 to 100%) Force Init 0 to 1000 Set the force during initialization. (0.0 to 100%) Force settings Actuator size Setting parameter Force in Newton AS 0 0 (0%) 500 (50%) 1000 (100%) 52 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)

  • Page 53: Events

    Description Possible cause Troubleshooting Device Hardware Fault The event occurs when a Fault in valve position – Contact GEMÜ Support 0x5000 hardware fault is detected. detection. Parameter can no longer be read when switching the device on. Motor Unable To Move...
  • Page 54 12 Specific data IO-Link (pin 6) Event Description Possible cause Troubleshooting Actuator has been fitted on the valve incorrectly (stroke of the valve in the incorrect area). 54 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)

  • Page 55: Operation

    2. Operate the manual override 3 with the hexagon socket 5. The end positions are set. (WAF3). ð Turn clockwise to close the valve. ð Turn anticlockwise to open the valve. www.gemu-group.com 55 / 64 GEMÜ 543 Positioner (Code S0)

  • Page 56: Inspection And Maintenance

    3. Lift actuator A off valve body 1. 5. Depressurize the plant or plant component. 4. Clean all parts of contamination (do not damage parts 6. Actuate GEMÜ products which are always in the same during cleaning). position four times a year.
  • Page 57 DN 20 100 Nm DN 25 120 Nm 5. Move the actuator A to the closed position. 6. With the valve fully assembled, check the function and tightness. 7. Carry out initialisation. www.gemu-group.com 57 / 64 GEMÜ 543 Positioner (Code S0)

  • Page 58: Troubleshooting

    Emergency power operation, OPEN position Emergency power operation, CLOSED position Emergency power operation, position unknown Set value too small Set value too high Maintenance required, OPEN position Maintenance required, CLOSED position Maintenance required, position unknown 58 / 64 GEMÜ 543 www.gemu-group.com Positioner (Code S0)
  • Page 59 Valve body / actuator damaged Replace valve body/actuator Body of the GEMÜ product is leaking Body of the GEMÜ product is faulty or Check the body of the GEMÜ product for corroded potential damage, replace body if...

  • Page 60: Removal From Piping

    3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 17 Disposal goods at the operator's expense.

  • Page 61: Declaration Of Incorporation According To 2006/42/ Ec (Machinery Directive)

    19 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ...

  • Page 62: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)

    AD 2000 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label.

  • Page 63: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    21 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity according to 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 64 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Subject to alteration Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany 10.2019 | 88668392 Phone +49 (0)7940 123-0 · info@gemue.de *88668392* www.gemu-group.com...

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