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Still RX60-25/600 Manuals
Manuals and User Guides for Still RX60-25/600. We have
2
Still RX60-25/600 manuals available for free PDF download: Original Instructions Manual
Still RX60-25/600 Original Instructions Manual (470 pages)
Electric trucks
Brand:
Still
| Category:
Trucks
| Size: 13 MB
Table of Contents
Table of Contents
5
Foreword
15
Your Truck
16
Description of the Truck
16
General
18
CE Labelling
19
EC Declaration of Conformity in Accordance with Machinery Directive
20
Accessories
21
Labelling Points
22
Nameplate
24
Production Number
24
Stvzo (Road Traffic Licensing Regulations) Information
25
Nameplate of a Lithium-Ion Battery
25
Using the Truck
25
Commissioning
25
Proper Usage
26
Proper Use During Towing
26
Impermissible Use
27
Place of Use
27
Parking in Temperatures below -10°C
28
Using Working Platforms
29
Information about the Documentation
30
Documentation Scope
30
Supplementary Documentation
31
Issue Date and Topicality of the Operating Instructions
32
Copyright and Trademark Rights
32
Explanation of Information Symbols Used
32
List of Abbreviations
33
Definition of Directions
35
Schematic Views
35
Environmental Considerations
37
Packaging
37
Disposal of Components and Batteries
37
Safety
39
Definition of Responsible Persons
40
Operating Company
40
Specialist
40
Drivers
41
Basic Principles for Safe Operation
43
Insurance Cover on Company Premises
43
Special Features When Using Lithium-Ion Batteries (Variant)
44
Changes and Retrofitting
47
Changes to the Overhead Guard and Roof Loads
49
Warning Regarding Non-Original Parts
50
Damage, Defects and Misuse of Safety Systems
50
Tyres
51
Medical Equipment
52
Exercise Caution When Handling Gas Springs and Accumulators
53
Length of the Fork Arms
53
Residual Risk
55
Residual Dangers, Residual Risks
55
Special Risks Associated with Using the Truck and Attachments
56
Overview of Hazards and Countermeasures
58
Danger to Employees
61
Safety Tests
62
Regular Safety Inspection of the Truck
62
Insulation Testing
62
Safety Regulations for Handling Consumables
64
Permissible Consumables
64
Oils
64
Hydraulic Fluid
65
Battery Acid
66
Disposal of Consumables
67
Emissions
68
Overviews
71
General View
72
General View of Driver's Compartment
74
Shelves and Cup Holders
75
Operating Devices and Display Elements
76
Display Operating Unit
76
Lithium-Ion Battery Display
77
Operating Devices for Hydraulic and Traction Functions
78
Multi-Lever
79
Double Mini-Lever
80
Three-Way Mini-Lever
81
Four-Way Mini-Lever
82
Joystick 4Plus
83
Fingertip
84
Mini Console
85
Operation
87
Checks and Tasks before Daily Use
88
Visual Inspections and Function Checking
88
Climbing in and out of the Truck
91
Adjusting the MSG 65/MSG 75 Driver's Seat
92
Seat Belt
96
Adjusting the Armrest
99
Adjusting the Steering Column
100
Unlocking the Emergency off Switch
101
Operating the Signal Horn
102
Driver's Cab
103
Checking the Brake System for Correct Function
104
Checking the Steering System for Correct Function
107
Checking the Emergency off Function
108
Checking the Vertical Lift Mast Position (Variant) for Correct Function
109
Zero Adjustment of the Load Measurement (Variant)
109
Switching on
111
Switching on the Key Switch
111
Access Authorisation with PIN Code (Variant)
113
Display-Operating Unit
123
Indicators
123
Adjusting the Displays
125
Symbols in the Display
127
Setting the Date or Time
132
Resetting the Daily Kilometres and Daily Operating Hours
132
Setting the Language
133
Softkeys for Operating Various Equipment Variants
133
Blue-Q Efficiency Mode
135
Functional Description
135
Switching off Additional Consumers
136
Switching Efficiency Mode Blue-Q on and off
136
Configuring Blue-Q Efficiency Mode
137
Driving
139
Safety Regulations When Driving
139
Roadways
141
Setting the Drive Programme
144
Selecting the Drive Direction
145
Actuating the Drive Direction Switch, Multiple-Lever Version
146
Actuating the Drive Direction Switch, Mini-Lever Version
146
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
147
Actuate the Drive Direction Switch, Fingertip Version
147
Actuating the Drive Direction Switch, Mini-Console Version
148
Starting Drive Mode
148
Starting Drive Mode, Dual-Pedal Version (Variant)
150
Operating the Service Brake
153
Parking Brake
154
Actuating the Mechanical Parking Brake
154
Actuate the Electric Parking Brake
156
Malfunctions in the Electric Parking Brake
162
Steering
169
Reducing Speed When Turning (Curve Speed Control)
170
Reducing Speed with a Raised Load (Variant)
171
Parking
172
Parking the Truck Securely and Switching It off
172
Wheel Chock (Variant)
173
Lifting
174
Lifting System Variants
174
Types of Lift Mast
174
Lifting System Operating Devices
175
Multi-Lever Lifting System
177
Controlling the Lifting System Using a Double Mini-Lever
178
Controlling the Lifting System Using a Triple Mini-Lever
179
Controlling the Lifting System Using a Quadruple Mini-Lever
180
Controlling the Lifting System Using the Joystick 4Plus
181
Controlling the Lifting System with the Fingertip Console
183
Changing the Fork Arms
184
Fork Extension (Variant)
186
Operation with Reversible Fork Arms (Variant)
188
Malfunctions During Lifting Mode
189
Hydraulic Blocking Function
190
Automatic Lift Cut out (Variant)
191
Lift Mast Vertical Position (Variant)
192
Handling Loads
197
Safety Regulations When Handing Loads
197
Before Taking up Load
198
Load Measurement (Variant)
199
Picking up Loads
202
Danger Area
203
Transporting Pallets
204
Transporting Suspended Loads
204
Load Pick up
205
Transporting Loads
209
Setting down Loads
210
Driving on Ascending and Descending Gradients
212
Driving on Lifts
213
Driving on Loading Bridges
214
Attachments
215
Fitting Attachments
215
Releasing the Pressure from the Hydraulic System
217
General Instructions for Controlling Attachments
221
Controlling Attachments Using Multi-Lever Operation
223
Operating Attachments Using Multi-Lever Controls and the 5Th Function
224
Controlling Attachments Using a Double Mini-Lever
226
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
228
Controlling Attachments Using a Triple Mini-Lever
230
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
232
Controlling Attachments Using a Quadruple Mini-Lever
234
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
236
Controlling Attachments Using the Joystick 4Plus
238
Controlling Attachments with Joystick 4Plus and the 5Th Function
240
Controlling the Attachments with Fingertip
242
Controlling Attachments with Fingertip and the 5Th Function
243
Clamp Locking Mechanism (Variant)
245
Taking up a Load Using Attachments
249
Auxiliary Equipment
250
Switching the Lighting on and off
250
Switching the Working Spotlight for Reverse Travel on and off
251
Switching the Rotating Beacon on and off
251
Switching the Hazard Warning System on and off
252
Switching the Turn Indicators on and off
252
Switching the Double Working Spotlights on and off
255
STILL Safetylight (Variant)
257
Operating the Windscreen Wiper/Washer
258
Filling the Washer System
258
Fleetmanager (Variant)
259
Shock Recognition (Variant)
259
Driver Restraint Systems (Variants)
259
Ceiling Sensor (Variant)
260
Cab
266
Opening the Cab Door
266
Closing the Cab Door
267
Opening the Side Windows
267
Closing the Side Windows
267
Operating the Interior Lighting
268
Operating the Rear Window Heating
269
Radio (Variant)
269
Heating System (Variant)
270
Push-Up Roof Window (Variant)
272
Clipboard (Variant)
273
Trailer Operation
274
Towed Load
274
Coupling Pin in the Counterweight
275
Automatic Tow Coupling
277
Towing Trailers
285
Cold Store Application
287
Display Messages
290
Display Content
290
Error Code Table
290
General Messages
295
Drive-Specific Messages
304
Procedure in Emergencies
308
Emergency Shutdown
308
Procedure if Truck Tips over
309
Emergency Hammer
310
Emergency Lowering
310
Emergency Operation of the Electric Parking Brake
312
Towing
313
Connecting and Disconnecting the Battery Male Connector
316
Connecting the Battery Male Connector
316
Disconnecting the Battery Male Connector
317
Handling the Lead-Acid Battery
318
Safety Regulations for Handling the Battery
318
Maintaining the Battery
321
Checking the Battery Condition, Acid Level and Acid Density
323
Checking the Battery Charge Status
324
Charging the Battery
324
Charging the Battery with the Battery Charging Flap
327
Equalising Charging to Preserve the Battery Capacity
331
Handling the Lithium-Ion Battery
334
Safety Regulations for Handling the Lithium-Ion Battery
334
Lithium-Ion Batteries "GGS Li-Ion 80 V" 24.1 Kwh and 60 Kwh
337
Display Messages on the Display-Operating Unit
338
Regulations for Storing Lithium-Ion Batteries
338
Checking the Battery Charge Status
341
Charging the Battery
344
Replacing and Transporting the Battery
346
General Information on Replacing the Battery
346
Changing to a Different Battery Type
347
Converting to Lithium-Ion Batteries
347
Opening/Closing the Battery Cover
349
Special Notes for Installing the Lithium-Ion Battery
352
Replacing the Battery Using Forklift Truck or Pallet Truck
352
Replacing the Battery Using a Change Frame (Variant)
355
Replacing the Battery with the Hydraulic Battery Carrier
359
Transporting the Lead-Acid Battery by Crane
367
Transporting the Lithium-Ion Battery by Crane
368
Cleaning the Truck
369
Cleaning the Electrical System
371
Cleaning Load Chains
371
Cleaning the Windows
372
After Cleaning
372
Transporting the Truck
374
Transport
374
Crane Loading
376
Decommissioning
380
Decommissioning and Storing the Truck
380
Returning to Service after Decommissioning
382
Maintenance
385
Safety Regulations for Maintenance
386
General Information
386
Working on the Hydraulic Equipment
386
Working on the Electrical Equipment
386
Safety Devices
387
Set Values
387
Lifting and Jacking up
387
Working at the Front of the Truck
388
General Maintenance Information
390
Personnel Qualifications
390
Information for Carrying out Maintenance
390
Maintenance - 1000 Hours/Annually
393
Maintenance - 3000 Hours/Every Two Years
397
Ordering Spare Parts and Wearing Parts
397
Quality and Quantity of the Required Operating Materials
397
Lubrication Plan
398
Maintenance Data Table
400
Providing Access to Maintenance Points
403
Removing and Installing the Valve Cover
403
Opening the Fuse Box
403
Preserving Operational Readiness
405
Lubricating the Joints and Controls
405
Checking the Battery Interlock and Battery Cover
405
Maintaining the Seat Belt
407
Checking the Driver's Seat
408
Maintaining Wheels and Tyres
409
Servicing the Steering Axle
411
Checking the Battery
413
Checking the Fuses
413
Replacing Fuses
415
Checking the Hydraulic Oil Level
417
Checking the Hydraulic System for Leak Tightness
418
Lubricating the Lift Mast and Roller Track
419
Greasing the Automatic Tow Coupling
419
Preserving Operational Readiness for Cold Store Application
422
Replacing the Heater Filter Mat
422
1000-Hour Maintenance/Yearly Maintenance
425
Other Tasks
425
Checking the Cable Connections
425
Checking the Hydraulic Oil Level of the Hydraulic Battery Carrier
425
Lubricating the Slide Elements
427
Oiling the Catch Rails
427
Checking the Lift Cylinders and Connections for Leaks
429
Checking Fork Arms
430
Checking the Reversible Fork Arms
430
Checking the Double Pedal
431
Checking the Battery Changeover Frame
431
Technical Data
433
Dimensions
434
VDI Datasheet for RX60-25 and RX60-25/600
436
VDI Datasheet for RX60-25L and RX60-25L/600
440
VDI Datasheet for RX60-30 and RX60-35
444
VDI Datasheet for RX60-30L and RX60-30L/600
448
Ergonomic Dimensions
452
Information about the Lead-Acid Battery
453
Information about the Lithium-Ion Battery
455
Fuse Assignment
456
Fuse Assignment Standard Equipment
456
Fuse Assignment Equipment Variants
457
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Still RX60-25/600 Original Instructions Manual (416 pages)
Electric forklift truck
Brand:
Still
| Category:
Forklifts
| Size: 6 MB
Table of Contents
Table of Contents
5
1 Foreword
13
Your Truck
14
General
14
CE Labelling
14
EC Declaration of Conformity in Accordance with Machinery Directive
15
Accessories
16
Information about the Documentation
17
Documentation Scope
17
Issue Date and Topicality of the Operating Instructions
18
Copyright and Trademark Rights
18
Explanation of Information Symbols Used
18
List of Abbreviations
19
Definition of Directions
21
Schematic Views
21
Environmental Considerations
23
Packaging
23
Disposal of Components and Batteries
23
2 Introduction
25
Using the Truck
26
Proper Usage
26
Proper Use During Towing
26
Impermissible Use
26
Place of Use
27
Parking in Temperatures below -10°C
28
Using Working Platforms
28
Residual Risk
29
Residual Dangers, Residual Risks
29
Special Risks Associated with Using the Truck and Attachments
30
Overview of Hazards and Countermeasures
32
Danger to Employees
35
3 Safety
37
Definition of Responsible Persons
38
Operating Company
38
Specialist
38
Drivers
39
Basic Principles for Safe Operation
41
Insurance Cover on Company Premises
41
Changes and Retrofitting
41
Changes to the Overhead Guard and Roof Loads
44
Warning Regarding Non-Original Parts
44
Damage, Defects and Misuse of Safety Systems
45
Tyres
45
Medical Equipment
46
Exercise Caution When Handling Gas Springs and Accumulators
47
Length of the Fork Arms
47
Safety Tests
49
Regular Safety Inspection of the Truck
49
Insulation Testing
49
Safety Regulations for Handling Consumables
51
Permissible Consumables
51
Oils
51
Hydraulic Fluid
52
Battery Acid
53
Disposal of Consumables
54
Emissions
55
4 Overviews
59
General View
60
General View of Driver's Compartment
62
Operating Devices and Display Elements
64
Display Operating Unit
64
Operating Devices for Hydraulic and Traction Functions
66
Multi-Lever
67
Double Mini-Lever
68
Three-Way Mini-Lever
69
Four-Way Mini-Lever
70
Joystick 4Plus
71
Fingertip
72
Mini Console
73
Identification Points
74
Overview
74
Nameplate
76
Production Number
77
Stvzo (Road TraffiC Licensing Regulations) Information
77
5 Operation
79
Checks and Tasks to be Carried out Prior to Commissioning
80
Visual Inspections
80
Filling the Washer System
82
Checking the Condition of the Wheels and Tyres
83
Adjusting the MSG 65/MSG 75 Driver's Seat
84
Adjusting the Armrest
88
Adjusting the Steering Column
89
Commissioning
90
Climbing in and out of the Truck
90
Connecting the Battery Male Connector
92
Shelves and Cup Holders
92
Unlocking the Emergency off Switch
93
Switching on the Key Switch
93
Access Authorisation with PIN Code (Variant)
96
Operating the Signal Horn
106
Seat Belt
107
Driver's Cab
110
Checking the Brake System for Correct Function
110
Checking the Steering System for Correct Function
111
Checking the Emergency off Function
112
Zero Adjustment of the Load Measurement (Variant)
112
Checking the Vertical Lift Mast Position (Variant) for Correct Function
114
Traction
115
Safety Regulations When Driving
115
Roadways
117
Setting the Drive Programme
120
Reducing Speed with a Raised Load (Variant)
121
Selecting the Drive Direction
121
Actuating the Drive Direction Switch, Multiple-Lever Version
122
Actuating the Drive Direction Switch, Mini-Lever Version
123
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
123
Actuate the Drive Direction Switch, Fingertip Version
124
Actuating the Drive Direction Switch, Mini-Console Version
124
Starting Drive Mode
124
Starting Drive Mode, Dual-Pedal Version (Variant)
127
Operating the Service Brake
129
Parking Brake
130
Actuating the Mechanical Parking Brake
130
Actuate the Electric Parking Brake
132
Steering
139
Reducing Speed When Turning (Curve Speed Control)
140
Lifting
141
Lifting System Variants
141
Automatic Lift Cut out (Variant)
141
Lift Mast Vertical Position (Variant)
142
Types of Lift Mast
146
Malfunctions During Lifting Mode
148
Lifting System Operating Devices
149
Hydraulic Blocking Function
150
Multi-Lever Lifting System
151
Controlling the Lifting System Using a Double Mini-Lever
152
Controlling the Lifting System Using a Triple Mini-Lever
153
Controlling the Lifting System Using a Quadruple Mini-Lever
154
Controlling the Lifting System Using the Joystick 4Plus
155
Controlling the Lifting System with the Fingertip Console
157
Changing the Fork Arms
158
Fork Extension (Variant)
160
Operation with Reversible Fork Arms (Variant)
162
Handling Loads
164
Safety Regulations When Handing Loads
164
Before Taking up Load
165
Load Measurement (Variant)
166
Picking up Loads
169
Danger Area
170
Transporting Pallets
171
Transporting Suspended Loads
171
Load Pick up
172
Transporting Loads
176
Setting down Loads
177
Driving on Ascending and Descending Slopes
179
Driving on Lifts
179
Driving on Loading Bridges
181
Working with Attachments
182
Fitting Attachments
182
Releasing the Pressure from the Hydraulic System
184
General Instructions for Controlling Attachments
186
Controlling Attachments Using Multi-Lever Operation
188
Controlling Attachments Using Multi-Lever Operation and the 5Th Function
189
Controlling Attachments Using a Double Mini-Lever
191
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
193
Controlling Attachments Using a Triple Mini-Lever
195
Controlling Attachments Using the Three-Way Mini-Lever and the 5Th Function
197
Controlling Attachments Using a Quadruple Mini-Lever
199
Controlling Attachments Using the Four-Way Mini-Lever and the 5Th Function
201
Controlling Attachments Via the Joystick 4Plus
203
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
204
Controlling the Attachments with Fingertip
205
Controlling Attachments with Fingertip and the 5Th Function
206
Clamp Locking Mechanism (Variant)
208
Taking up a Load Using Attachments
211
Operating Auxiliary Equipment
212
Switching the Lighting on and off
212
Switching the Rotating Beacon on and off
213
Switching the Hazard Warning System on and off
213
Switching Direction Indicators on and off
214
Switching the Double Working Spotlights on and off
216
Operating the Windscreen Wiper/Washer
218
Fleetmanager (Variant)
218
Accident Recorder (Variant)
219
Driver Restraint Systems (Variants)
219
Cab Operation
220
Opening the Cab Door
220
Closing the Cab Door
221
Opening the Side Windows
221
Closing the Side Windows
221
Operating the Interior Lighting
222
Operating the Rear Window Heating
223
Radio (Variant)
223
Heating System (Variant)
224
Push-Up Roof Window (Variant)
227
Clipboard (Variant)
227
Trailer Operation
228
Towed Load
228
Coupling Pin in the Counterweight
229
Automatic Tow Coupling
231
Towing Trailers
239
Use in Cold Stores
241
Operating the Display and Operating Unit
244
Indicators
244
Adjusting the Displays
247
Symbols in the Display
247
Setting the Date or Time
252
Resetting the Daily Kilometres and Daily Operating Hours
252
Setting the Language
253
Soft Key Button for Operating Various Equipment Variants
253
Blue-Q Efficiency Mode
255
Functional Description
255
Effects on Additional Consumers
255
Switching Efficiency Mode Blue-Q on and off
256
Configuring Blue-Q Efficiency Mode
257
Display Messages
259
Display Content
259
Error Code Table
259
General Messages
262
Drive-SpecifiC Messages
271
Operating in Special Operating Situations
274
Transport
274
Towing
277
Crane Loading
279
Procedure in Emergencies
282
Emergency Shutdown
282
Procedure if Truck Tips over
284
Emergency Hammer
285
Emergency Lowering
285
Emergency Operation of the Electric Parking Brake
287
Handling the Battery
289
Safety Regulations When Handling the Battery
289
Opening/Closing the Battery Cover
292
Disconnecting the Battery Male Connector
295
Maintaining the Battery
296
Checking the Battery Condition, Acid Level and Acid Density
298
Checking the Battery Charge Status
299
Charging the Battery
299
Equalising Charge to Prevent a Deep Discharge of the Battery
302
Changing to a Different Battery Type
304
General Information on Replacing the Battery
304
Replacing the Battery Using Forklift Truck or Pallet Truck
305
Battery Transport with Crane
308
Replacing the Battery Using a Change Frame (Variant)
308
Replacing the Battery with the Hydraulic Battery Carrier
313
Charging the Battery with the Battery Charging Flap
320
Decommissioning
325
Parking the Truck Securely and Switching It off
325
Wheel Chock (Variant)
327
Shutting down and Storing the Truck
327
Recommissioning after Storage
329
Cleaning
331
Cleaning the Truck
331
Cleaning the Electrical System
333
Cleaning Load Chains
334
Cleaning the Windows
335
After Washing
335
6 Maintenance
337
General Maintenance Information
338
Personnel Qualifications
338
Information for Carrying out Maintenance
338
Maintenance - 1000 Hours/Annually
341
Maintenance - 3000 Hours/Every Two Years
345
Ordering Spare Parts and Wearing Parts
345
Quality and Quantity of the Required Operating Materials
345
Lubrication Plan
346
Maintenance Data Table
348
Safety Regulations for Maintenance
351
General Information
351
Working on the Hydraulic Equipment
351
Working on the Electrical Equipment
351
Safety Devices
352
Set Values
352
Lifting and Jacking up
352
Working at the Front of the Truck
353
Providing Access to Maintenance Points
355
Removing/Installing the Valve Cover
355
Servicing
356
Lubricating the Joints and Controls
356
Checking the Battery Interlock and Battery Cover
356
Maintaining the Seat Belt
358
Checking the Driver's Seat
359
Maintaining Wheels and Tyres
360
Servicing the Steering Axle
362
Checking the Battery
364
Checking the Fuses
364
Replacing Fuses
366
Checking the Hydraulic Oil Level
368
Checking the Hydraulic System for Leaks
369
Lubricating the Lift Mast and Roller Track
370
Greasing the Automatic Tow Coupling
370
Maintenance for Trucks Used in Cold Stores
373
Maintaining the Heater
373
1000-Hour Maintenance/Annual Maintenance
375
Other Tasks
375
Checking the Cable Connections
375
Checking the Function of the Battery Cover Sensor
375
Checking the Hydraulic Oil Level of the Hydraulic Battery Carrier
376
Lubricating the Slide Elements
378
Oiling the Catch Rails
378
Checking the Lift Cylinders and Connections for Leaks
380
Checking Fork Arms
381
Checking the Reversible Fork Arms
381
Checking the Double Pedal
382
Checking the Battery Changeover Frame
382
7 Technical Data
383
Dimensions
384
VDI Datasheet for RX60-25 and RX60-25/600
386
VDI Datasheet for RX60-25L and RX60-25L/600
390
VDI Datasheet for RX60-30 and RX60-35
394
VDI Datasheet for RX60-30L and RX60-30L/600
398
Ergonomic Dimensions
402
Battery Specifications
403
Fuse Assignment
405
Fuse Assignment Standard Equipment
405
Fuse Assignment Equipment Variants
406
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