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Maximum MS20300 Instruction Manual

Maximum MS20300 Instruction Manual

Dual-bevel sliding compound mitre saw 12" (30.5 cm)

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Summary of Contents for Maximum MS20300

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Quick start guide Specifications Safety guidelines Know your mitre saw Assembly Operation Maintenance Troubleshooting Exploded view Parts list Warranty NOTE: If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-888-670-6682. SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions.
  • Page 3: Specifications

    model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 SPECIFICATIONS This sliding mitre saw is designed to cut wood and wood composition products only. The tool can be used for the mitre cut, slide cuts, crosscut, bevel cut and compound mitre cut.
  • Page 4: Safety Guidelines

    model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 SAFETY GUIDELINES Do not operate power tools in explosive atmospheres, such as in the presence of • flammable liquids, gases or dust. Power tools create sparks which may ignite the dust This manual contains information that relates to PROTECTING PERSONAL SAFETY and or fumes.
  • Page 5 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 If devices are provided for the connection of dust extraction and collection facilities, • or held by hand. If your hand is placed too close to the saw blade, there is an increased ensure these are connected and properly used.
  • Page 6 Pay attention to the cutting capacities mentioned in the technical data. ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CUL • Pay attention to the maximum bevel angle and mitre angle settings mentioned in the REQUIREMENTS. FLYING DEBRIS can cause permanent eye damage. technical data.
  • Page 7 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 DOUBLE INSULATION USE SAFETY GOGGLES AND EAR PROTECTION: Double insulation is a concept in safety in electric power tools, which eliminates the need This tool has a precision-built electric motor. It should be connected to a power supply for the usual three-wire grounded power cord.
  • Page 8 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 Be sure extension cords are properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified technician before using it. Protect extension cords from sharp objects, excessive heat, and damp or wet areas.
  • Page 9 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 CARRYING HANDLE Description Description Carry handle is located on the top of the cutting head. Mounting hole Head lock pin DEPTH STOP Extension rail lock knob Slide stop The depth stop allows the depth of cut of the blade to be limited.
  • Page 10 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 BASE BEVEL CUT Supports the table, holds accessories and allows for workbench or leg set mounting. A cutting operation made with the blade at any angle other than 90° to the table surface. MITRE LOCK HANDLE MITRE CUT Used to rotate the table and to rotate the saw to a right or left cutting position.
  • Page 11 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 PACKAGE CONTENTS TOOLS NEEDED FOR ASSEMBLY Description Qty. Illustration Star-head screwdriver Screwdriver Mitre saw assembly Triangle square Framing square Mitre lock knob Flower wrench T20, T25 Left and right extension rail UNPACKING This product requires assembly.
  • Page 12 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 • Firmly grasp the switch handle and push the WARNING! cutting head down to its lowest position. Do not attempt to modify this tool or create accessories not recommended for •...
  • Page 13 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 MOUNTING THE EXTENSION RAILS workpiece clamp to secure the workpiece (FIG. 4a-4b) prior to making the cut. The workpiece clamp can be installed and used on either side of the •...
  • Page 14 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 MOUNTING THE MITRE SAW (FIG. 7a-7c) For portable use: Portable use Place the saw on a 3/4" (19 mm) thick piece of WARNING! plywood (5) (Fig. 7c). Bolt the base of the To avoid injury from unexpected saw mitre saw securely to the plywood using the movement:...
  • Page 15 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 UNLOCKING THE SLIDE BAR (FIG. 9) REMOVING AND INSTALLING THE BLADE (FIG. 11a-11c) Loosen the slide lock knob (1) counter- clockwise, then push the slide bar (2) forward WARNING! or backward.
  • Page 16 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 • Replace the outer flange (6) and arbour bolt ADJUSTMENT (5). Position the cupped side of the flange CAUTION: against the blade. Hold in the arbour lock (4) and wrench tighten the arbour bolt by turning Your product's mitre cut and bevel cut angles have been preset at the factory it counter-clockwise.
  • Page 17 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 • If the blade is not 0° to the working table, MITRE SCALE (Fig. 14) loosen four screws (5) with flower wrench The mitre scale can be easily read, showing T25 (not supplied) (two screws each on the mitre angles from 0°...
  • Page 18 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 SLIDE STOP (FIG. 16) When transporting the mitre saw, turn off and unplug the saw, then lower the saw head and lock it in the “DOWN” position. Always use the carrying handle when lifting the saw. The slide lock places the saw in a position to maximize cutting of base molding when cut WARNING!
  • Page 19 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 Before freeing jammed material: EXTENDING AND REMOVING SLIDING FENCE (FIG. 20) • Release trigger switch. • Wait for all moving parts to stop. Extending • Unplug the mitre saw. •...
  • Page 20: Operation

    model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 SLIDING THE CUTTING HEAD (Fig. 21) MITRE CUT (FIG. 23a-23b) • For chop cutting operations on small A mitre cut is one that is at an angle across the workpieces, slide the saw head assembly horizontal surface of the material.
  • Page 21 • Make sure that the clamp does not interfere maximum extension. with the cutting operation. • Before turning the saw on, lower the cutting •...
  • Page 22 A straight crosscut is a cut made with the • Allow several seconds for the blade to reach maximum speed. mitre table set at the 0° position. • Slowly lower the blade into and through the workpiece. Complete the cut.
  • Page 23 • To use the pre-set detents (stops), push the • Allow several seconds for the blade to reach maximum speed. bevel detent lever (2) back until the saw • Slowly lower the blade into and through the workpiece. Complete the cut.
  • Page 24 Raise the saw head, hold the switch handle and turn the saw on: squeeze the ON/OFF switch trigger. • Allow several seconds for the blade to reach maximum speed. Fig. 29b • Slowly lower the blade into and through the workpiece. Complete the cut.
  • Page 25 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 CUTTING GROOVES (FIG. 30a-30b) SUPPORT LONG PIECES (FIG. 31a-31b) The depth stop adjustment is a feature used ALWAYS SUPPORT LONG PIECES. when cutting grooves in the workpiece. The Never use another person as a substitute for a depth stop adjustment is used to limit the table extension, as additional support for a...
  • Page 26 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 CUTTING BASE MOULDING (Fig. 16, 33-34) CUTTING BASE MOLDING FROM 3" UP TO 6 3/4" (76 mm to 171 mm) HIGH VERTICALLY Base mouldings and many other mouldings can AGAINST THE FENCE (Fig.
  • Page 27 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 The settings in the chart on below can be used for cutting crown moulding with 52° and SPECIAL SET-UP FOR WIDE CROSSCUTS 38° angles. The crown moulding is placed flat on the table using the compound features (FIG.
  • Page 28 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 REMOVING AND REPLACING BELT WARNING! (FIG. 37a-37b) To reduce the risk of serious personal injury, turn off the tool and disconnect it The belt is designed to last the life of the tool. from the power source before attempting to move it, change accessories or make any However, abuse of the tool could cause the adjustments.
  • Page 29: Troubleshooting

    model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 TROUBLESHOOTING BRUSH REPLACEMENT (FIG. 38) The saw has externally accessible brush PROBLEM Possible Causes Solution assemblies that should be periodically checked for wear. Saw will not start. •...
  • Page 30 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682...
  • Page 31: Parts List

    model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 PARTS LIST Description Qty. Description Qty. Cross head bolt Sawhead angle label Left extension wing Hexagon socket screw Knob Arm rotation shaft Rubber foot Angle limit board 181 180 Hex screw Worktable...
  • Page 32 model no. 055-9036 | contact us 1-800-689-9928 model no. 055-9036-2 | contact us 1-888-670-6682 Description Qty. Description Qty. Description Qty. Description Qty. Big washer LED light Hexagon socket screw Guide bar (B) Blade guard fixing board LED light cover (A) Spring washer Bearing cover Blade guard crash pad...
  • Page 33: Warranty

    055-9036-2 | contact us 1-888-670-6682 5-Year Limited Warranty Description Qty. Description Qty. This MAXIMUM product is guaranteed for a period of 5 Front cover Connection wire DAYS years from the date of original retail purchase against JOURS Deep groove ball bearing...
  • Page 34 In addition to the 5-Year Limited Warranty, this MAXIMUM product is covered by our: m) any products replaced by the retailer in attempt to fulfill warranty obligations is...

This manual is also suitable for:

055-9036-2