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Summary of Contents for Maximum 054-6963-4
- Page 1 3 3/8" (8.6 cm) Heavy-duty Compact Circular Saw Model no. 054-6963-4 IMPORTANT: INSTRUCTION Please read this manual carefully before MANUAL using this product, and save it for reference.
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Page 3: Table Of Contents
TABLE OF CONTENTS TECHNICAL SPECIFICATIONS GENERAL POWER TOOL SAFETY WARNINGS ADDITIONAL SAFETY WARNINGS FOR ALL SAWS SYMBOLS KEY PARTS DIAGRAM ACCESSORIES PARTS LIST OPERATING INSTRUCTIONS WORKING HINTS FOR YOUR TOOL MAINTAIN TOOLS WITH CARE TROUBLESHOOTING WARRANTY NOTE: If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-888-670-6682. -
Page 4: Technical Specifications
054-6963-4 | contact us 1-888-670-6682 TECHNICAL SPECIFICATIONS VOLTAGE 120 V 60 Hz AC AMPS NO-LOAD SPEED 3600 RPM BLADE SIZE 3 3/8” (8.6 cm) CUTTING DEPTH (MAX) WOOD 1 1/16” (27 mm) ALUMINUM 1/8” (3 mm) PVC PIPE (DIAMATER) 1/2” (13 mm) TILE 5/16”... -
Page 5: General Power Tool Safety Warnings
WORK AREA SAFETY Keep work area clean and well lit. Cluttered or dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence • of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. - Page 6 054-6963-4 | contact us 1-888-670-6682 ELECTRICAL SAFETY Power tool plugs must match the outlet. Never modify the plug in any way. Do • not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
- Page 7 Do not use the power tool if the switch does not turn it on and off. Any power • tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the •...
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Page 8: Additional Safety Warnings For All Saws
054-6963-4 | contact us 1-888-670-6682 ADDITIONAL SAFETY WARNINGS FOR ALL SAWS ADDITIONAL SAFETY INSTRUCTIONS FOR YOUR TABLE SAW For your own safety, read instruction manual before operating saw. • Wear eye protection. • Use saw-blade guard and spreader for every operation for which it can be used, including all through-sawing. - Page 9 When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur.
- Page 10 054-6963-4 | contact us 1-888-670-6682 • Always wear gloves when handling saw blades and rough material. Saw blades shall be carried in a holder whenever practicable. • Fully unwind cable drum extension to avoid potential overheating. • When an extension cable is required you must ensure it has the correct ampere rating for your power tool and is in a safe electrical condition.
- Page 11 Additional safety warning for class 2 laser The laser device fitted to this tool is CLASS 2 with a maximum radiation of 1.5 mW and 650 nm wavelength. CLASS 2 LASER RADIATION—DO NOT STARE INTO BEAM...
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Page 12: Symbols
054-6963-4 | contact us 1-888-670-6682 SYMBOLS To reduce the risk of injury, Metal user must read instruction manual Aluminium Double insulation Plastic Warning Tile Wear ear protection Incorrect Wear eye protection Correct Wear dust mask Lock Don’t use in the rain... -
Page 13: Key Parts Diagram
No. Description No. Description Soft-grip handle Lock off button Fixed upper guard On/off switch Vacuum adapter Hex key Spindle lock button Dust extraction outlet Laser Parallel guide clamping fixture Saw blade (see Fig. A) Parallel guide Blade bolt (see Fig. A) Lower blade guard Outer flange (see Fig. -
Page 14: Accessories
054-6963-4 | contact us 1-888-670-6682 ACCESSORIES TCT 24T blade HSS 44T blade Diamond disc Parallel guide Vacuum adaptor Hex key We recommend that you purchase your accessories from the same store that sold you the tool. Use good-quality accessories marked with a well-known brand name. - Page 16 054-6963-4 | contact us 1-888-670-6682 No. Description No. Description Cord protector Screw Whorl spring Saw blade Self-tapping screw Outer flange Carbon brush (pair) Bolt Terminal port Torsonial spring Switch Belt Self-tapping screw Connecting plate Cord clamp Battery Switch lever...
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Page 17: Operating Instructions
SAW BLADE ASSEMBLY AND REMOVAL (See Fig. A) Wear protective gloves when mounting the saw blade. Danger of injury when touching the saw blade. Only use saw blades that correspond with 16 18 the characteristic data given in the operating instructions. - Page 18 Fig. B model no. 054-6963-4 | contact us 1-888-670-6682 CROSS AND RIP CUTTING (See Fig. C1, C2) Always start the saw and allow it to reach full speed before commencing to plunge. The blade teeth are exposed during this operation so proceed with extreme caution.
- Page 19 (which can quickly blunt the blade). Fig. D1 Maximum depth can be used when cutting internal cut- outs in wood as this reduces the overcutting required. 1) Determine the desired depth according to the thickness of the material plus a blade allowance of 1/8” (3 mm).
- Page 20 054-6963-4 | contact us 1-888-670-6682 REPLACING LASER BATTERIES (See Fig. F1, F2, F3 ) The saw comes with laser batteries pre-installed. When battery capacity runs out, replace batteries as follows: Use 1.5 V batteries model LR44, typical to calculators, cameras and similar small electronics.
- Page 21 Fig. F3 PARALLEL GUIDE (See Fig. G1, G2) The parallel guide is used for making cuts parallel to a work-piece edge at a chosen distance and can be used from either side of the base plate (8). Fig. G1 Fig. G2 Fig.
- Page 22 Fig. G2 model no. 054-6963-4 | contact us 1-888-670-6682 POCKET CUTTING (See Fig. H1, H2) This operation requires much skill with a saw and must only be carried out by a qualified person. Clearly mark the area to be cut.
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Page 23: Working Hints For Your Tool
The table below gives you advice on how to choose correct blade. Blade type Cutting material TCT 24T Wood and aluminum HSS 44T Thin sheet steel and aluminum, PVC pipe, plastic Diamond Concrete, marble, tile, cement backerboard Recommended maximum material thickness Wood 1-1/16˝ Aluminum 1/8˝ PVC pipe (radius) 1/2˝ Tile 5/16˝... -
Page 24: Maintain Tools With Care
054-6963-4 | contact us 1-888-670-6682 MAINTAIN TOOLS WITH CARE Remove the plug from the socket before carrying out any adjustment, servicing or maintenance. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. -
Page 25: Troubleshooting
TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES POSSIBLE SOLUTION Tool will not start when 1.1 Power cord not plugged 1.1 Check to make sure power operating the on/off cord is connected well into a switch. working outlet. 1.2 Power cord is broken. 1.2 Unplug the power cord. 1.3 Carbon brush has worn Replace it using a qualified down. -
Page 26: Warranty
(with the same model, or one of equal value or specification), at the sole discretion of the Maximum Canada authorized repair centre (“Service Provider”). We will bear the cost of any repair or replacement and any costs of labour relating thereto. - Page 27 This warranty applies for a period of 5 years from the date of original retail purchase, as indicated on the bill of sale. Neither the retailer, Maximum Canada, nor the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.
- Page 28 In addition to the 5-Year Limited Warranty, this MAXIMUM product is covered by our: 1-YEAR REPAIR WARRANTY...
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