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INSTALLATION AND SERVICE MANUAL
LANCER LEV
THIS DISPENSER UNIT IS INTENDED FOR IN-DOOR USE ONLY.
USA -CANADA – 210-310-7250 • LATIN AMERICA – 210-310-7245 • ASIA – 210-310-7242
"Lancer" is the registered trademark of Lancer • Copyright — 2001 by Lancer, all rights reserved.
FOR
FILL STATION (LFS)
®
(PN 85-0087)
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
NOTICE TO USERS:
THIS MANUAL IS AN INITIAL ISSUE.
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978
FAX ENGINEERING: • 210-310-7096
REV:
10/15/01
P.N.
28–0507
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Summary of Contents for lancer LEV FILL STATION
- Page 1 USA -CANADA – 210-310-7250 • LATIN AMERICA – 210-310-7245 • ASIA – 210-310-7242 EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 FAX ENGINEERING: • 210-310-7096 REV: 10/15/01 "Lancer" is the registered trademark of Lancer • Copyright — 2001 by Lancer, all rights reserved. P.N. 28–0507...
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Page 2: Table Of Contents
TABLE OF CONTENTS NOTICE TO USERS..........................COVER TABLE OF CONTENTS ............................i INTRODUCTION TO THE LANCER LEV FILL STATION (LFS), PN 85-0087 ..........ii ® 1. SPECIFICATIONS ............................1 2. INSTALLATION ............................1 RECEIVING............................1 UNPACKING ............................1 INSTALLATION ..........................1 CONNECTING TO ELECTRICAL POWER ..................2 CONNECTING SUPPLY LINES TO SOURCES ................2 3. -
Page 3: Introduction To The Lancer Lev ® Fill Station (Lfs), Pn 85-0087
Introduction to the Lancer LEV Fill Station (LFS), PN 85-0087 ® Power Switch LED (Red), Sold Out LED (Green), Power Front View, LFS Opening for Power Cord, Three Prong, Grounded 3/8" Water Inlet 3/8" Syrup Inlet Rear View, LFS... -
Page 4: Introduction To The Lancer Lev Fill Station (Lfs), Pn 1. Specifications
WARNING DISCONNECT SLUSH MACHINE FROM POWER SOURCE BEFORE BEGINNING INSTALLATION OF THE LANCER LEV FILL STATION (LFS) TO AVOID POSSIBLE FATAL ® ELECTRICAL SHOCK OR SERIOUS INJURY. Base Fill Assembly Screw Mounting, Hole Pattern 30-3193 Figure 1 Mounting A. The dispenser is designed for in-door use ONLY and to be mounted on unit, in a well lighted, visible area. -
Page 5: Connecting To Electrical Power
F. Using the ROLOC screws provided (PN 04-0558), attach the LFS to the slush machine. CONNECTING TO ELECTRICAL POWER WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. -
Page 6: Dispenser Cleaning And Sanitizing
4. DISPENSER CLEANING AND SANITIZING AMBIENT PROCESS A. The ambient process is the most common method for cleaning and sanitizing dispenser equipment. The detergent should be caustic-based and the sanitizer should be a low pH (less than 7.0) chloride solution. B. -
Page 7: Operation Of The Lfs
(see Figure 2). 2. Remove nozzle by twisting counter clockwise and pulling down. 3. Remove diffuser by pulling down. 4. Install Lancer syrup separator (PN 54-0201, smoke, for Model 145 valves) in place of the nozzle. SYRUP... -
Page 8: Changing Syrup Package Procedure
5. Activate valve to fill separator syrup tube. 6. Hold a Brix cup under syrup separator. Dispense water and syrup into cup for two (2) seconds. Divide number of ounces (ml) of water in cup by two (2) to determine water flow rate per second. -
Page 9: Under Sold Out Condition, Sold Out Alarm Sounds, But The Red Sold Out Led Does Not Flash
TROUBLE CAUSE REMEDY Under SOLD OUT A. Loose connection. A. Ensure cables are secure. condition, SOLD OUT B. Polarity incorrect (cables B. Looking at terminals (LED away alarm sounds, but the crossed). from you), ensure flat side of the Red SOLD OUT LED rectangle (between the terminals) is does not flash. -
Page 10: Erratic Ratio O Brix
TROUBLE CAUSE REMEDY 6.12 Erratic Ratio Brix. A. Incoming water and/or syrup A. Check incoming water and supply not at sufficient syrup supply to ensure sufficient flowing pressure. flowing pressure. B. Foreign debris in water and/or B. Remove flow controls and clean syrup flow controls. -
Page 11: Illustrations, Parts Listings, And Wiring Diagrams
7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS CONTROL BOX ASSEMBLY, FRONT VIEW 14 15 16 Item Part No. Description Item Part No. Description 14 54-0029/01 Cover, Subassy, LEV , Lift-Off 51-1421 Control Box Assy, DQ, LFS ® 15 04-1089 Screw, 10 - 32, RH, PFH/SL, 1.000 30-3125 Cover, Control Box, LFS 16 04-0558... -
Page 12: Plumbing
PLUMBING Item Part No. Description 12-0115 Switch, Pressure, Assy, Syrup Out 01-2241 Bulkhead, SS, 1/4 Barb X 3/8 FLR 01-2207 Tee, SS, 1/4 Barb x 1/4 Barb x 1/4 NPT 07-0433 Clamp, Hose, STPLS, 13.3 (1/2”) 01-0012 Adaptor, 1/4 Barb x Dole 02-0005 O-Ring, 2-010 08-0461... -
Page 13: Internal Components
INTERNAL COMPONENTS Item Part No. Description Item Part No. Description 52-2502 PCB Assy, LFS 04-1053 Screw, Shoulder, 10 - 24, Draft 05-1535 Support, PCB, 0.156 x 0.187 x 04-1308 Washer, Flat, 0.032 x 0.265 ID x 0.250 H 0.500 OD, SS 04-0286 Nut, Hex, 10 - 24 x 5/16, SS 10 30-8617... -
Page 14: Wiring Diagram
WIRING DIAGRAM PRESSURE SWITCH LED AWAY FLAT DOWN CONNECT RED TO RIGHT TAB PROBES SWITCH 52-2496 11-0180 52-2511 TO VALVE PC BOARD TRANSFORMER 52-2509 GRN/YEL ® 06-2486/01 WIRING DIAGRAM, FILL STATION... - Page 15 1856, Hu Tai Road FAX: 55-11-4612-2219 FAX: 662-961-9550 Shanghai, 200436, China e-mail: fabio.queiroz@bras.com.br e-mail: prachat@asianet.co.th Phone: 86-21-5650-3555 Lancer Chile Ltda. - Chile FAX: 86-21-5650-2666 Lancer - Indian Sub-Continent Contact: Heriberto Concha e-mail: daniel@freser.com.cn India Vicuna Mackenna 3019, San Joaquin Freser (HK) Company Ltd - Hong Kong...
- Page 16 Directory of USA - Canada Offices, International Offices, and Authorized Distributors Corporate Office 6655 Lancer Blvd. • San Antonio, Texas 78219 • 210-310-7000 • 1-800-729-1500 • FAX 210-310-7250 Lancer USA Ernest F. Mariani Company Lancer Russia Manufacturing Locations 614 West 600 South...
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