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lancer UTC Operation Manual

Under the counter beer dispenser
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UNDER THE COUNTER BEER DISPENSER
Operation Manual
Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
JUNE 2013
FOR QUALIFIED INSTALLER ONLY
"Lancer" is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

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  • Page 1 UNDER THE COUNTER BEER DISPENSER Operation Manual Lancer Corp. 6655 Lancer Blvd. San Antonio, Texas 78219 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com JUNE 2013 FOR QUALIFIED INSTALLER ONLY “Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

  • Page 2: Table Of Contents

    ABOUT THIS MANUAL This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product.
  • Page 3 6. TROUBLESHOOTING GUIDE FOR TECHNICIANS............20-22 AIR COMPRESSOR DOES NOT START................20 AIR COMPRESSOR IS NOT PROVIDING ENOUGH AIR FLOW........20 AIR COMPRESSOR TANK DOES NOT REACH A PRESSURE OF 101 PSI....20 MISCELLANEOUS LEAKAGE OF COMPRESSED AIR............20 REFRIGERATION COMPRESSOR DOES NOT TURN ON, OR STOPS RUNNING..21 CONDENSER FAN DOES NOT TURN ON, OR STOPS RUNNING........21 EXCESSIVE ICE BUILD UP AROUND EVAPORATOR AREA..........21 REFRIGERATION COMPRESSOR DOES NOT STOP.............21...
  • Page 4 UTC BEER DISPENSER SPECIFICATIONS 17.25 (438.2) 39.88 (1,013) 25.70 (652.80) 23.60 (599.44) DIMENSIONS SPACE REQUIRED ELECTRICAL Width: 23.6 inches (599.4 mm) Left Side: 1 inch (25.4 mm) 115 VAC/ 60 Hz / 9 Amps Depth: 25.7 inches (652.8 mm) Right side: 1 inch (25.4 mm) 230 VAC/ 50 Hz / 4.5 Amps...

  • Page 5: Pre-Intallation Checklist

    ABOUT THIS DISPENSER The dispenser has its own cooling and air compression system and can house up to 4 kegs of product. Only the top two kegs can be connected to the tower, and up to two taps can be used on this dispensing unit (two taps mounted on 1 tower).

  • Page 6: Specifications

    WARNING/ADVERTENCIA/AVERTISSEMENT Respect the basic safety instructions given by the manufacturer. Take care of your personal safety. Dispenser is designed for cooling and dispensing beer. The supplier shall not be liable for damages caused by improper use. This unit is not designed to dispense dairy products.
  • Page 7 PRESSURE WARNING/ ADVERTENCIA DE PRESIÓN/ AVERTISSEMENT DE PRESSION This dispenser contains pressurized components. Only use these components according to the instructions in this manual. Failure to follow the instructions can result in Serious injury and equipment damage. The allowable pressure ranges between 18 psi (0.124 Mpa) and 24 psi (0.165 Mpa).

  • Page 8: Warnings/Cautions

    ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/ AVERTISSEMENT ÉLECTRIQUE Check the dispenser serial number plate for correct electrical requirements. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current. Follow all local electrical codes when making connections.
  • Page 9 KEG WARNING/ ADVERTENCIA DEL BARRIL/ AVERTISSEMENT FÛT Always read and follow the instructions and safety warnings on the keg before connecting to the dispenser. Never store a keg in the freezer! Freezing may cause serious damage to the keg. Do not store the filled kegs at temperatures higher than 86°F (30°C).

  • Page 10: Installation

    GOVERNMENT WARNING/ ADVERTENCIA GUBERNAMENTAL/ AVERTISSEMENT GOUVERNEMENTAL According to the surgeon general, women should not drink alcoholic beverages during pregnancy because of the risk of birth defects. Consumption of alcoholic beverages impairs your ability to drive a car or operate machinery, and may cause health problems Según el cirujano general, las mujeres no deben beber bebidas alcohólicas durante el embarazo debido al riesgo de defectos de nacimiento.

  • Page 11: Unpacking

    C. The selected location must allow the unit to be leveled on all sides. D. The dispenser may be susceptible to EMC electrical interference. If this occurs, relocate the dispenser to an alternative location. If interference is still present, contact Lancer Technical Support.

  • Page 12: Connecting To Electrical Power

    CONNECTING TO ELECTRICAL POWER WARNING CHECK THE DISPENSER SERIAL NUMBER PLATE FOR CORRECT ELECTRICAL REQUIREMENTS. DO NOT PLUG INTO A WALL ELECTRICAL OUTLET UNLESS THE SERIAL NUMBER PLATE VOLTAGE SHOWN AGREES WITH LOCAL CURRENT. KEEP THE DISPENSER PLUGGED IN AT ALL TIMES, UNLESS STATED OTHERWISE IN THE INSTRUCTIONS.

  • Page 13: Getting Started

    2. GETTING STARTED SETTING AND ADJUSTING THE AIR PRESSURE REGULATOR NOTE: The pressure regulator is located inside the cabinet. Target pressure is 21 PSI (0.145 MPA). The allowable pressure range is 18- 24 PSI (0.124 MPA - 0.165 MPA). WARNING IT IS RECOMMENDED TO SET THE PRESSURE WITHIN THE ALLOWABLE RANGE TO OBTAIN PROPER BEER DISPENSING.
  • Page 14 CONNECTING THE KEGS (CONTINUED) WARNING CAUTIOUS HANDLING IS REQUIRED DURING MOVING OF THE UNIT, MAINTENANCE AND OPERATION. ALWAYS HANDLE UNIT WITH CARE TO AVOID PINCHING HAZARD (DURING CONNECTION OF A KEG, CLOSING OF THE CABINET DOOR AT DOOR HINGES. USE CAUTION AS THE UNIT HAS SHARP EDGES AT THE DIFFERENT SUBPARTS OF THE DISPENSER, INCLUDING THE CUP REST, BOTTOM EDGES, VENT SLATS AND CORNERS.

  • Page 15: Disconnecting The Kegs

    CONNECTING THE KEGS (CONTINUED) J. Open the beer valve. K. Place connected keg on the top rack of the fridge. L. Start to dispense. NOTE: First glass might contain more foam. DISCONNECTING THE KEGS NOTE: A keg should only be replaced when completely empty. Replacing a keg that is not yet empty could result in some beer leakage and spillage in and around the dispenser.

  • Page 16: Keg Use And Storage Caution

    CONNECTING A NEW KEG To connect a new cooled keg, refer to Section 2.2 Connecting the Kegs. KEG USE AND STORAGE CAUTION A. Store a connected keg using the racks in the dispenser. B. Make sure the dispenser is switched on at all times, unless stated otherwise in the instructions. C.

  • Page 17: Pouring Other Beers

    If other equipment is being cleaned, follow the guidelines established by the manufacturer for that equipment. B. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF* guidelines. The equipment must be cleaned and sanitized after installation is complete.

  • Page 18: Cleaning And Sanitizing Solutions

    CLEANING AND SANITIZING SOLUTIONS CLEANING SOLUTION: Mix a mild, non-abrasive detergent (e.g. Sodium Laureth Sulfate, dish soap) with clean, potable water at a temperature of 90°F to 110°F (32°C to 43°C). The mixture ratio is one ounce of cleaner to two gallons of water. Prepare a minimum of five gallons of cleaning solution.

  • Page 19: Six Weeks Preventative Maintenance

    MONTHLY MAINTENANCE AND CLEANING (CONTINUED) G. Open the manual relief valve by turning counter-clockwise and wait until the air tank is empty. H. Close the manual relief valve by turning the valve clockwise. Turn the switch from OFF to AUTO. The air compressor will start and fill the tank until a pressure of 105 PSI (0.724 MPA) is reached.

  • Page 20: First Glass Has A Lot Of Foam

    TROUBLE CAUSE REMEDY 5.2 First glass has a lot of foam A. This is normal A. The beer tubing is primed during the first pour and may result in more foam. 5.3 Not enough foam A. Pouring ritual not executed correctly A.

  • Page 21: Warm Beer

    TROUBLE CAUSE REMEDY 5.7 Warm Beer A. Keg is not cooled properly A. Cool the keg for at least 12 hours. Refer to Section 2.2. Connecting the Kegs. B. Cabinet door does not close properly B. Make sure the kegs, beer tubing and air lines are placed correctly in the cabinet and do not obstruct the door closing.

  • Page 22: Troubleshooting Guide For Technicians

    6. TROUBLESHOOTING GUIDE FOR TECHNICIANS TROUBLE CAUSE REMEDY 6.1 Air Compressor does not start A. Excessive accumulation of water from A. Refer to 4.3 Monthly Maintenance and condensation Cleaning to manually relieve the accumulated water from the tank. If still not functioning, then replace air compressor assembly.

  • Page 23: Refrigeration Compressor Does Not Turn On, Or Stops Running

    TROUBLE CAUSE REMEDY 6.5 Refrigeration compressor does not A. Faulty overload, or relay inside A. Replace overload and relay inside turn on, or stops running compressor compressor. B. Wires loose on terminal blocks or main B. Ensure the wires are secure. relay, or ground post C.

  • Page 24: Circuit Breaker Tripping

    TROUBLE CAUSE REMEDY 6.10 Circuit breaker tripping A. Air compressor assembly shorted A. Disconnect fastons for pump assembly harness to the terminal blocks and the ground post and restore power. If circuit breaker does not trip, then replace air compressor assembly. B.

  • Page 25: Adjusting The Refrigeration Compressor Relay Tripping Differential

    ADJUSTING THE REFRIGERATION COMPRESSOR RELAY TRIPPING DIFFERENTIAL A. Press and hold the [SET] button until PA1 displays on the screen. B. When PA1 displays, press [SET] once. 0 will now display. C. When 0 is displayed, press [Up] button once, setting the value to 1. When 1 displays, press [SET] button.

  • Page 26: Programming The Cooling Parameters - 230 Volt Model

    8. PROGRAMMING THE COOLING PARAMETERS - 230 VOLT MODEL NOTE: The temperature is preprogrammed per the local requirements. After the dispenser is connected to power, the controller will automatically regulate the cabinet’s temperature and signal the refrigeration component if necessary. Temperature Controller - 230 V Up Button Function Button...

  • Page 27: Illustrations, Part Listings, And Wiring Diagrams

    10. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS 10.1 WIRING DIAGRAM...

  • Page 28: Exploded View

    10.2 EXPLODED VIEW...
  • Page 29 10.2 EXPLODED VIEW (CONTINUED) Item Part No. Description Item Part No. Description 02-0040 Seal,Extrusion 30-11146 Condenser,Ducting,Liv 02-0114 Grommet,Compressor 30-11153 Cover,Evap,Liv 03-0150 Retainer,Clip,Convert 30-11154 Panel,Front,Liv 04-0034 Nut,Lck,1/4-20 X 7/17 X 30-11156 Cup Rest,Liv 13/16 Wshr 30-11158 Hinge,Top,Mount,Liv 04-0059 Scr,8-36 X .375, PHD, LNB, 30-11159 Hinge,Bottom,Mount,Liv PH/Sl...
  • Page 30 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...

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